Team3S: 3000GT & Stealth    Monday, August 18 2003    Volume 02 : Number 233
 
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Date: Sun, 17 Aug 2003 21:03:11 -0700
From: "fastmax" <fastmax@cox.net>
Subject: Re: Team3S: boost controller
 
I didn't see that any one answered this query --- a boost controller allows
you to increase the power output of your engine. Any time you increase
it's output you increase the danger of breaking something. Stock the car
produces about 320 hp at 12 pounds of boost --- without supporting mods
you can increase the boost to about 15 psi and pick up about 20 to 30
hp. To go beyound 15 psi you'd better start looking in the archives. There
are a batch of posts about getting big HP out of these cars --- the more
HP the more mods and the more $$.
 
        Jim Berry
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 08:08:27 -0400
From: jemather@umich.edu
Subject: Team3S: Crank turning
 
My Stealth turned a bearing about a week ago, and I am working at getting the
car back on the road.  I have heard that the 3/S crank in some model years is
rolled, rather than forged, and as such, cannot be machined.  I was just
wondering if this was true, because I'm not particularly anxious to shell out
$650 for a new crank right before I go back to school.
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 10:05:55 -0500
From: "Canney, Charles C" <charles.c.canney@lmco.com>
Subject: Team3S: Engine rev limited post rebuild, what to try next?
 
Howdy,
Car is a 91 Stealth TT. Symptoms are: starts fine, idles great but will not
rev past 2500 RPM.
 
Just got the car running after 8 months, had to replace 24 valves, 16
guides, 12 rockers, one intake cam, waterpump, T-belt, tensioner, idler
pulley, tensioner pulley, plugs, plug wires, thermostat, fuel filter, all
rubber hoses and assorted fasteners.
 
Slowly increasing throttle displacement, engine seems fine until @ 1700 RPM
and begins stuttering, like it looses spark or fuel.  Goosing the throttle,
engine gets to maybe 2K RPM, but dies the same way, acts like it hits a rev
limiter.
 
Things I have checked so far:
- - Pulled the cam covers and verified the timing marks on all four cams still
line up perfectly with the crank balancer timing mark on the "T".
- - checked all vacuum lines, found a few swapped, fixed that.
- - checked both MAF and TPS plugs carefully, cleaned/reseated.
- - checked timing was steady at 4 degrees, I think 5 +/-2 is the recommended,
with grounded timing plug. With the ECU timing pin ungrounded, it read a
steady 20 degrees at idle.
- - On advice from a fellow 3S owner, I unplugged the MAF and checked for any
change. The check engine light came on and the idle was a bit less smooth.
When I tried to rev it (slowly or quickly), same symptoms as before, except
it didn't cut out until 2500 RPM (500 RPM increase). The engine was
noticeably less smooth at any RPM (but not objectionably so), which may be
as expected without the MAF connected. I then reconnected the MAF, the CE
light went out, engine ran smoother, but the rev limit was still @ 2-2.5K
RPM.
 
I started draining the 8 month old gas out of the tank, to replace with
fresh. Siphon hose hit a restriction going down the filler neck and was only
able to drain 5/8ths of the tank. About then, I gave up for the day since it
was 100 degrees and the box fan was not helping much.
 
One other thing I did try was to hold the accelerator pedal past the point
of misfire (not for very long) but the motor does not die, it just keeps
stuttering, like it lacks either spark or fuel. I did not think to check the
timing during the stuttering event but now wonder if that might be a good
idea?
 
Anybody know if there is a drain plug in the fuel tank (I glanced, didn't
see one)?
 
My gut feel is that fuel is not being supplied beyond what the motor needs
to idle. A data logger would be nice, but don't have one.
 
What I plan to try:
- - check fuel pressure at the rail, any ideas on how to do this safely and
without the special adapter called for in the manual?
- - check the ECU for melted caps or other parts (car sat in the garage for 8
months, maybe the ECU coincidentally just died?)
 
Any ideas on what to do next are appreciated. thanks,
Charles Canney
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 10:36:00 -0500
From: "Willis, Charles E." <cewillis@TexasChildrensHospital.org>
Subject: RE: Team3S: Engine rev limited post rebuild, what to try next?
 
If you had to change the fuel filter and you drained most of the gas, you could have dirty injectors.  Did you put something back in the gas tank after you drained it? Condensate tends to go to the bottom of the tank - you may have plugged up your new fuel filter.  If you suspect contaminated fuel, drain some into a glass container - it will look like mocha frappacino if it has water in it.
 
Your idea about checking the ECU caps is good, as well as checking fuel pressure into the fuel rail.
 
Did you check the coils yet?
 
Chuck Willis
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 10:43:56 -0500
From: "Willis, Charles E." <cewillis@TexasChildrensHospital.org>
Subject: Team3S: anybody ever change the oil pressure sending unit?
 
I have been getting low readings I don't believe from my oil pressure gauge in my '94 VR4 since day one.  After being in the shop, I got no reading.  Went under the car and found the harness connection off.  Cleaned and reconnected it but the connector seems loose.
 
Looks like if I removed the side splash guard in the right front wheel well, I could get better access to the sending unit. Anyone ever changed theirs?
 
Chuck Willis
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 10:09:11 -0600
From: "Curtis McConnell" <Curtis.McConnell@Pulte.com>
Subject: Team3S: Vibration issue still going.....
 
I have a bad vibration from about 2k-4k rpm's. I posted about this
before and though it was the carrier bearings or the u-joints on the
driveshaft. After new carrier bearings and swapping out a good
driveshaft, it's still there.
 
A few replies I got mentioned RPM related = motor/tranny issue. Speed
related = Driveshaft.
 
Now I'm thinking the motor mounts may be shot. What are the symptoms of
bad motor mounts? How can I make sure that is the problem without paying
the $$$ to replace them and have it turn out that wasn't it.
 
The motor and transmission have about 10k mi on them, so can't imagine
it is anything internal.
 
Curtis McConnell
1995 Vr-4 Spyder
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 12:20:04 -0400
From: pvg1@daimlerchrysler.com
Subject: Re: Team3S: Vibration issue still going.....
 
See if it happens at the same speed or at the same RPM. Try different
gears, speeds, and depress your clutch while that is happening. If
depressing the clutch does not help, then it is not the engine mounts.
 
Philip
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 10:24:24 -0600
From: "Curtis McConnell" <Curtis.McConnell@Pulte.com>
Subject: RE: Team3S: Vibration issue still going.....
 
It is at the same RPM in each gear 1st -6th starts about 2,000-2,500
RPMs and goes to about 4,000 RPMs. If I put in the clutch the vibration
goes away.
 
Curtis McConnell
1995 Vr-4 Spyder
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 09:27:41 -0600 (MDT)
From: Jim Floyd <jim_floyd7@earthlink.net>
Subject: Re: Team3S: anybody ever change the oil pressure sending unit?
 
If you are talking about the round thing that screws into the block with a little spade terminal on the end I have changed it twice.
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 11:34:08 -0500
From: "Willis, Charles E." <cewillis@TexasChildrensHospital.org>
Subject: RE: Team3S: anybody ever change the oil pressure sending unit?
 
Yep.  Did changing it twice help anything?
 
Did you do it yourself, Jim?
 
Chuck
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 12:34:07 -0400
From: pvg1@daimlerchrysler.com
Subject: RE: Team3S: Vibration issue still going.....
 
Then it is not the driveshaft! You can visually inspect at least 3 of the
motor mounts (or maybe even 4, depends on whom you ask) and see if they are
worn out completely to cause such a severe vibration that happens even
during normal driving.
 
Philip
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 10:36:54 -0600
From: "Curtis McConnell" <Curtis.McConnell@Pulte.com>
Subject: RE: Team3S: Vibration issue still going.....
 
It happens under any kind of acceleration. Light or WOT. Is there
anything particular I should be looking for? How hard are they to
replace?
 
Curtis McConnell
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 12:37:18 -0400
From: "Williams, Tommy F" <WilliamsTF@bernstein.com>
Subject: RE: Team3S: Braking Problem
 
Problem has been solved after purchasing new tires which got rid of the high
speed vibration issue and finally decided to have the rotors cut which
solved my breaking problem with "new" PowerStop rotors.  As you may recall
this is the second set of replacement rotors received from the Brake
Warehouse.  I found it hard to believe that two sets of rotors could be
warped on arrival from the warehouse. I WILL NEVER BUY THERE AGAIN!
 
Happy to have the problem solved but boy what a waste of time, money, and
effort.
 
Tommy
'96 VR-4
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 12:25:49 -0700
From: "fastmax" <fastmax@cox.net>
Subject: Re: Team3S: Vibration issue still going.....
 
Is the vibration just under load, or does it occur if you're coasting
or under partial throttle.
 
        Jim Berry
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 13:28:55 -0600
From: "Curtis McConnell" <Curtis.McConnell@Pulte.com>
Subject: RE: Team3S: Vibration issue still going.....
 
It is under any acceleration. Light to WOT. Not while I am coasting.
 
Curtis McConnell
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 16:23:11 -0400
From: pvg1@daimlerchrysler.com
Subject: RE: Team3S: Vibration issue still going.....
 
I have not replaced my motor mounts yet, so I can't tell. Two or there of
them are visible and accessible, but the fourth one it all the way behind
the engine and is a PITA. You should inspect the integrity of the rubber
core of each motor mount. Look at the most visible one on the left
(driver's) side of the car and you will understand what I am talking about.
 
Philip
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 16:29:21 -0400
From: "Bedrock" <r.bedrick@comcast.net>
Subject: Re: Team3S: Vibration issue still going.....
 
Mine has had a growl not a vibration under the same conditions , I'm going
to change the rear end to another type of Red Line and Check for a vent on
the case. I seem to remember either a vacuum or pressure sound when  I took
out the plug  last year.
Bob
White/Red 91 RT/TT, Original at 140,000+
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 15:49:00 -0500
From: "Willis, Charles E." <cewillis@TexasChildrensHospital.org>
Subject: Team3S: anybody know about an oil pressure relief valve?
 
the service manual says high oil pressure readings can be cause by a pluged oil pressure relief valve.  anybody know where this is or whether it is accessible without removing the engine?
 
Chuck Willis
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 15:51:16 -0500 (CDT)
From: Geoff Mohler <gemohler@www.speedtoys.com>
Subject: Re: Team3S: anybody know about an oil pressure relief valve?
 
Its part of the oil pump..sometimes just a ball & spring.
 
- ---
www.SpeedToys.com: Geoff Mohler orders@speedtoys.com
Team3S/3Si.org Vendor approved brake discounter; also,
parts for Toyota, Audi, BMW, Mercedes, Porsche, SAAB, Volvo.
Where do you buy YOUR brakes?  I can help...asking is free!  :)
"If its in stock, we have it!"
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 17:04:44 -0400
From: "Starkey, Jr., Joseph" <starkeyje@bipc.com>
Subject: RE: Team3S: anybody know about an oil pressure relief valve?
 
Oops.  Geoff's right.  I was thinking of the switch that diverts oil to/from the oil cooler.  The relief in our cars consists of a spring, plunger, and retainer.  I'm not sure if you can get to it.
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 16:36:39 -0700
From: "fastmax" <fastmax@cox.net>
Subject: Re: Team3S: Crank turning
 
Not sure about your use of the term rolled --- the two choices offered were
forged and cast. First gen was cast, second gen was forged --- all replacement
cranks from the dealer are forged.
 
Book sez --- the forged cranks are 'treated' without saying how. The crank can
machined but limit the amount of material removed to .010"  even though you
can buy bearings up to .030" over. The cranks are undercut at the edges of
the bearing surface and the counter weight and removing too much material
removes the undercut. The undercut is supposed to releive stress [ on the
crank not in your life ]. If they rework the crank have it nitrided and polished
along with whatever else is required.
 
        Jim Berry
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 10:38:01 -0700
From: "Bob Forrest" <bf@bobforrest.com>
Subject: Re: Team3S: anybody ever change the oil pressure sending unit?
 
The sending unit was leaking on my '91 VR-4 a month ago, so I had it replaced.
I didn't do it myself, but it wasn't a pricey fix for the unit or the labor.
I think it was accessible without removing anything (but on a rack).  There
was no change on the gauge - I had oil pressure readings before and after the
repair, BTW...
- ---Forrest
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 20:23:13 EDT
From: Klusmanp@aol.com
Subject: Team3S: Broken timing belt - lessons and options
 
Lesson #1: If you forget to replace the oil cap off after adding oil and then
drive the car on the higway for 3 hours you will coat the entire driver side
engine bay with about 1qt. oil. If you use a high pressure soap/water sprayer
to clean the engine bay you will force oil and water under the timing belt
covers.
 
Lesson #2: If the timing belt gets oily/wet it will fail several weeks later.
Your valves will be bent and you will be looking at about $4,000 to have your
local mechanic pull the heads, rebuild them, install them on the car, new
timing belt, etc.
 
Options:
 
1) Let the local shop do the entire job. How much should this cost? Two
places I talked to today quoted $4,000.
 
2) Do the entire job myself including rebuilding the heads. How much $ for
new valves, valve guides, lifters (they tick, need to replace them), seals, etc.
Is there a standard head rebuilt kit I can purchase?
 
3) Do the entire job myself except for the heads. Can I buy rebuilt heads
with core exchange? How much $$? How much should a local shop charge to rebuild
the heads for me w/ new valves, guides, lifters, etc?
 
Thanks for the help!
 
Paul Klusman
91 VR4/low friction timing belt/ custom asymmetric valves
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 19:48:06 -0500
From: "cody" <overclck@satx.rr.com>
Subject: RE: Team3S: Broken timing belt - lessons and options
 
Do all the work yourself except rebuilding the heads.  Buy the parts
from a reputable dealer that will give you a good price, and take it all
to a machine shop - they will charge you from $100 - $300 per head
depending on how much they like you.
 
You can get this done for well under $1500, and could prolly do it for
less than 800 using all stock stuff, and getting a good deal on the
machine work.
 
- -Cody
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 18:56:27 -0700 (Pacific Daylight Time)
From: "Jeff & Debby Kelley" <spiritliving@canby.com>
Subject: Team3S: 93 Stealth for Sale!
 
If anyone is interested, I have a 93 Base Stealth for sale.
103,000 Black Loaded in great shape, 2nd owner, Automatic trans.
I hate to sell it but wife says it's time, to many toys.
Canby, Oregon area.   503-266-4230   $6495.00 OBO
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Mon, 18 Aug 2003 21:08:04 -0700
From: "Riyan Mynuddin" <riyan@hotpop.com>
Subject: RE: Team3S: MAS MOD Expanded
 
Hmmm... tuning rich is good for preserving your engine?  Someone correct
me if I'm wrong, but what about all the oil that gets washed off of your
cylinder walls?  I suppose it's better than lean which causes
detonation/ knock...
 
What are you using for the tuning Nick?
 
Riyan
93 rt tt
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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End of Team3S: 3000GT & Stealth V2 #233
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