Team3S: 3000GT & Stealth    Tuesday, April 29 2003    Volume 02 : Number 142
 
----------------------------------------------------------------------
 
Date: Mon, 28 Apr 2003 22:26:03 -0000
From: "Jeff Lucius" <jlucius@stealth316.com>
Subject: Re: Team3S: Data logger for Second Gen
 
>> It seems like the 91-93 cars rely on the cam sensor signal more than
>> the 94+ cars to determine the correct timing for the ignition and
>> fuel injection events. The 94+ cars use the crank sensor more.
 
According to all service manuals (I have various ones covering 1992 thru 1999), the crank angle sensor and cam position sensor (also called the TDC sensor) are used exactly the same in all DOHC models and years. The ECU uses rules that are explained in the STIM (p. 14-17 & 14-18) to combine the two signals to determine when to fire the spark plugs for each cylinder. The only difference between 1991-1992 and 1993 plus models is the location of the two sensors and how the sensors work. For 1991-1992 models, the CAS/CAS are both in the same housing mounted on the rear end of the left intake cam. For 1993+ models, the sensors are separated and located down by the front of the block.
 
From my web site:
 
"The 1991-1992 sensors uses a single disk with concentric rings of slots cut into it along with two LEDs and two photodiodes. As a slot passes between an LED and photodiode a small amount of current is generated by the photodiode as the LED light hits it. The outer ring has 6 slots and represents the crankshaft position sensor. The inner ring has 4 slots and represents the top dead center (TDC) sensor (also called the camshaft position sensor). The engine control unit uses both these signals to determine which cylinder is on either the compression or exhaust stroke (it makes no difference with our three coils and wasted spark ignition system). This information is used for ignition timing."
 
"I have not looked at the sensors on 1993+ models, but from the service manuals, it looks like notch-position sensors are used. This type of sensor contains a variable-reluctance sensor that generates a voltage pulse from the decrease in magnetic flux as a notch in a disk passes by it. Whatever the type of sensor the 1993+ models use, the sensors put out the same number of pulses as the 1991-1992 sensors."
 
>> Utilizing the crank sensor for ignition timing alone, probably
>> allowed Mitsubishi to increase the safe boost level by 20 HP when
>> they went to the 2nd gen ECU's. The 4-bolt crank mains was just a way
>> to support the increased horsepower.
 
Well since Mitsu uses the sensors exactly the same way in all years for DOHC engine, forget the stuff about "safe boost". Also, 20 bhp is hardly a reason to change crank design, especially since the factory 1991-1992 crank is widely reported to reliably hold 500 bhp. I imagine the crank change was just part of the normal upgrade process manufacturers go through.
 
As far as Jim's question goes "Are there no benefits to the '94-'95 ECU?" The answer IMHO is yes, there are no benefits to a '94-'95 ECU. :) These intermediate model years offer no real performance, reliability, or engine monitoring advantage compared to other years.
 
Jeff Lucius, http://www.stealth316.com/
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Mon, 28 Apr 2003 22:28:07 -0000
From: "Jeff Lucius" <jlucius@stealth316.com>
Subject: Re: Team3S: Data logger for Second Gen
 
I'll second that, Matt.
 
I recently set the basic timing on my '92 (after changing the CAS/CAS) and saw just what you report.
 
http://www.stealth316.com/2-ignition-timing.htm
http://www.stealth316.com/2-cas-91-92.htm
 
Rock steady timing mark with timing terminal grounded and unsteady mark without grounding the terminal. Unfortunately there is no way to document this with a datalogger. The datalogger or MUT grounds terminal 10 (1st gen) in the diagnostic connector. So when the timing terminal is grounded also, the ECU goes into "basic idle speed adjustment" mode rather than "basic ignition timing" mode.
 
But I can report (and logged) that when the mechanic that rebuilt my engine set the timing very poorly (over 60 deg BTDC indicated with a dial back timing light), the idle was very poor (I had to tighten the throttle cable until idle speed was over 1000 RPM) and datalogs showed more erratic than usual timing variations at idle. It took me while to figure out what he screwed up.
 
I was hoping the CAS was the cause of the "jittery" RPM "signal" I see above 4500 RPM on the datalogs. Lacking an oscilloscope to check the CAS output, I bit the (financial) bullet and replaced it. The RPM signal still looks the same. Some DSM owners report the same datalogged RPM signal jitters. However, some Stealth and DSM owners have a smooth RPM datalog. I searched the DSM logger email list archives and never found a cause or solution for this problem. Obviously the engine speed is not varying by +/- 300-500 RPM when accelerating. I just wonder if the "RPM jitters" are a product of the datalogger link or does the ECU really try to use a jittery signal?
 
Jeff Lucius, http://www.stealth316.com/
 
- ----- Original Message -----
From: <mjannusch@attbi.com>
Sent: Monday, April 28, 2003 9:26 AM
 
If you ground the timing control test terminal, then the timing is pretty much
rock-solid at 5 degrees BTDC on any year 3/S.  Without the terminal grounded,
the ECU varies timing by about 3-5 degrees to produce a more stable idle and
reduce emissions.
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Mon, 28 Apr 2003 15:58:20 -0700 (PDT)
From: Kian Habib <ill1027@yahoo.com>
Subject: Team3S: cost of tranny, wheels etc for vr-4
 
I am considering buying a certain vr-4 but there a
couple nagging things about it. For one there is a
strange sound when it is shifting to 4th gear. I was
wondering what this could be and the approximate cost
of fixing or replacing a vr-4 tranny. The other
question I had was how much I could get some chrome
rims for the vr-4 for. They don't have to be new but I
really like the look of them and the car I am
considering has alloys. Thank you for your time
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Mon, 28 Apr 2003 20:43:40 -0400
From: IndyStealth <IndyStealth@comcast.net>
Subject: Re: Team3S: ECS fault
 
> I have a problem with my ECS system, I have the tour/sport light
> flashing, I have checked the blink codes and determined the fault
> as code 62 F.L. actuator abnormal.
 
Here is a quick 5-minute test:  swap the wiring connector/strut caps on the right and left sides, then read the fault code and see if it stays with the strut or moves with the connector.  It's almost always the wiring in the connector on one of the front struts.  If you determine that it's the connector, look very closely at the point where the wires enter the little round black plastic connector (that plugs in to the top of the strut itself).  This point is where the wires often break due to someone leaning on the rubber cap.
 
A caveat:  A wire can be broken inside the insulation so that it appears OK on visual inspection.  It can also make intermittent contact so that the volt meter sometimes shows continuity while you're holding the connector, but won't work once you connect it up to the strut.
 
Roger Roskam
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Mon, 28 Apr 2003 21:12:20 -0400
From: "Philip V. Glazatov" <gphilip@umich.edu>
Subject: Re: Team3S: Data logger for Second Gen
 
At 06:26 PM 4/28/2003, Jeff Lucius wrote:
>Also, 20 bhp is hardly a reason to change crank design, especially
>since the factory 1991-1992 crank is widely reported to reliably
>hold 500 bhp. I imagine the crank change was just part of the
>normal upgrade process manufacturers go through.
 
The only upgrades that the US manufacturers do are those that they have to
do because they noticed some problems which happened in tests or
potentially could happen in service. I doubt that Mitsubishi is different.
The "regular upgrades" are usually tied to new model releases. This is when
the buyers are willing to pay for them.
 
>As far as Jim's question goes "Are there no benefits to the '94-'95
>ECU?"
>The answer IMHO is yes, there are no benefits to a '94-'95 ECU. :) These
>intermediate model years offer no real performance, reliability, or engine
>monitoring advantage compared to other years.
 
Well, Jeff, this is not the first time that you are... wrong! Remember our
AWD discussion about a year ago that you swept under the carpet? Read "Race
Car Vehicle Dynamics" by Milliken on p. 57* about the uneven torque split
differentials. They do exist! Please update your AWD page: http://www.stealth316.com/2-awd3.htm#cdvcu
 
About the 94+ ECU's, there are some advantages to them, obviously. We just
did not get to them yet.
 
Philip
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Mon, 28 Apr 2003 22:22:55 -0400
From: "Brian Collins" <bcturbo@hotmail.com>
Subject: Team3S: How often should high and middle fuel trims update?
 
I posted this on 3si but I though I would ask here as well.  The datalogger shows that the middle and high fuel trims on my 92 Stealth TT are always 100% no matter how I change the settings on my SAFC or how I drive.  My low fuel trims change quite frequently.  Does anyone have any idea what could be
wrong, if anything?   Has anyone on this list with a datalogger or
pocketlogger ever noticed this?  One other person on 3si has the same symptoms.
 
Thanks.
 
Brian Collins
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Mon, 28 Apr 2003 22:41:32 -0500
From: "Dan Hyde" <danielhyde@attbi.com>
Subject: Re: Team3S: Alignment, Control Arms and Deer in Headlights
 
Ok Chuck...you made me go look in the manual.  Some of this I have to admit I don't understand (Steering Angle spec). I also poured over my last alignment results sheet provided by the Mitsu Dealer and there are several entries like Cross Camber, SAI and Thrust Angle on there that I didn't locate in the manual.  Curious stuff.  One thing I noted was the Alignment Results 'specified range' values do not match the manual in some cases.
 
The results sheet has a heading that indicated the specs are for "Mitsubishi 3000GT (Including Spyder; 4x4 : 1997-1999".  Could it be the 97-99's have
different specs than prior years??   I included the contents of my results
sheet for those that might feel compelled to shed some light on this topic. (I hope the table format/layout makes the trip without getting destroyed) Dan
 
SERVICE SPECIFICATIONS (91-99 3000GT - from the manual)
 
FRONT SUSPENSION
   Camber = 0º ± 30´
   Caster = 3º 55´± 30´
   Toe-in mm (in.) = 0 ± 3 (0 ± .12)
 
Steering angle
   Inner wheel = 33º 34´
   Outer wheel = 28º 21´
 
REAR SUSPENSION (AWD)
   Camber = -0º 10´ ± 30´
   Toe-in mm (in.) = .5 ± 2.5 (.01 ± .09)
 
REAR SUSPENSION (FWD)
   Camber = -0º ± 30´
   Toe-in mm (in.) = .5 ± 2.5 (.01 ± .09)
 
Alignment Results: 02/20/03 1997 3000GT VR4  86,440 Miles
"Mitsubishi: 3000GT (Including Spyder; 4x4 : 1997-1999"
 
Front (Left & Right specified range): Left value; Right value
   Camber (-.5º to +.5º): -0.2º; 0º
   Caster (3.4º to 4.4º): 3.3º; 4.4º
   Toe (-0.12º to + 0.12º): 0.00º; 0.01º
   SAI (No info): 14.5º; 14.2º
   Included Angle (No info): 14.3º; 14.1º
 
Front (Specified range): Actual value
   Cross Camber (No info): -0.2º
   Cross Caster (No info): -1.0º
   Cross SAI (No info): 0.3º
   Total Toe (-0.34º to 0.24º): 0.01º
 
Rear (Left & Right specified range): Left value; Right value
   Camber (-0.7º to 0.3º): 0.1º; 0.0º
   Toe (-0.08º to 0.12º): 0.00º; 0.03º
 
Rear (Specified range): Actual value
   Cross Camber (-0.3º to 0.3º): 0.0º
   Total Toe (-0.16º to 0.23º): 0.03º
   Thrust Angle (No info): -0.01º
 
- ----- Original Message -----
From: "Willis, Charles E." <cewillis@TexasChildrensHospital.org>
Sent: Monday, April 28, 2003 8:27 AM
 
Dan, nice description, but I think some will take issue with your "perfect" 0 degree camber - I think a couple of degrees negative camber is nice, front and rear.
 
Chuck Willis
 
The net of all this is a set up that dials to *absolute perfect* mitsu street spec (which I believe is 0 degree camber).  My car always had a tendency to subtly begin listing to the left not long after alignment.  That situation is gone.
 
Dan
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Mon, 28 Apr 2003 20:42:35 -0700 (PDT)
From: Anthony Tse <tse1631@yahoo.com>
Subject: Team3S: for who request the 60k turn up list
 
Hi: Sorry for the delay. I need to look up my old message to find those messages. Some of them are overlapped. Here is the list I got from other members-Jim Matthews, Jeff, Riyan.... thanks again guys.
 
BELTS & HOSES
Timing Belt MD193874
Power Steering Belt MD172376
Accessory Belt (A/C & alternator) MB879764
Radiator Lower Hose MB845941
Radiator Upper Hose MB605459
 
PULLEYS
Timing Belt Tension Auto-Adjuster MD319040
Timing Belt Tensioner Pulley MD140071
Timing Belt Idler Pulley MD151447/MD319022
Alternator-A/C Lower Tensioner Pulley MD630326 ("AC Compressor Tensioner Pulley") Alternator-A/C Upper Tensioner Pulley MD161716/MD318474 ("Alternator Tensioner Pulley") Power Steering Tensioner Assembly MD172379
 
ROUTINE/PREVENTATIVE MAINTENANCE
Water Pump MD972005
Thermostat MD174234
Fuel Filter MB658136
 
GASKETS
Throttle Body Gasket MD180361
Intake Plenum Gasket MD143791
Water Pump gasket (if needed - should come with water
pump)
Cam oil seals 4x MD152603
Front crank oil seal MD120700
Timing Belt Cover Gaskets:
MD186411
MD140090
MD186420
MD186419
MD186421
MD186422
MD186423
MD191621
 
SPARK
Spark Plugs (Bosch Platinum 4201?)
Spark plug gaskets MD186787 (if needed - should come with plugs)
 
INTERNALS
new style lifters (will they really eliminate the ticking?  Part number?)
 
Water Pump MD972005
Timing Belt Tension Auto-Adjuster MD319040
Timing Belt Tensioner Pulley MD140071
Timing Belt Idler Pulley MD151447/MD319022 (either part number is an OE replacement)
 
- ----
 
Here are the three accessory idler pulley part numbers:
 
Alternator-A/C Lower Tensioner Pulley MD630326
Alternator-A/C Upper Tensioner Pulley MD161716/MD318474 (either part number is an OE replacement) Power Steering Tensioner Assembly MD172379
 
as a side note, my Alternator-A/C Upper Tensioner Pulley was the one that made the most noise. Since the bearings were dried up, it made a rattling noise constantly, and a squeaky noise for awhile if I hadn't started the car for more than 2 days. Also, realize that your squeaking noise could be due to old belts. When belts get old, they stretch and lose tension. Temporary fix = increase tension. But you're replacing them anyway.
 
- ----
 
Vacuum lines should be replaced only if you see cracks. I'd recommend replacing the radiator hoses (upper and lower) at the 2x60k though:
 
Radiator Lower Hose MB845941
Radiator Upper Hose MB605459
 
- ----
 
My water pump did come with a new water pump gasket. Make sure you double-check though. Your new spark plugs should come with new gaskets. Check the resistance on your old plug wires. Replace them if they're out of spec or marginal.
 
- ----
 
I would recommend getting all four cam oil seals (4xMD152603) as well as the front crank oil seal (MD120700) replaced. If any of these seals start leaking, then you could easily be buying a new engine when the timing belt slips.
 
- ----
 
As a final warning, these parts were all looked up using my 93 stealth VIN. All the part numbers should be compatible since my car falls under the new block designation. However, I believe that some of the part numbers may have changed across the board. For example, at least one of those tensioner pulleys had a new, "more reliable" design and therefore had a new part number. The dealer was able to look it up and cross reference it on the spot though, so yours should be able to do the same.
 
Good luck, and enjoy the next 60k,
 
Riyan
93 stealth rt tt
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Mon, 28 Apr 2003 23:19:16 -0500
From: "cody" <overclck@satx.rr.com>
Subject: RE: Team3S: Wheels Specification - Stealth R/T twin turbo
 
12x1.50 is the stud diameter and pitch.
 
Bolt Circle is 4.5" or 114.3 mm, and obviously, 5 lugs.  There is no real way of defining the "shape" of the spokes, you just have to confirm with each manufacturer what wheels will/will not fit...
 
- -Cody
 
> -----Original Message-----
> From: Roger L. Skoglund
> Sent: Monday, April 28, 2003 10:44 AM
>
> I am looking for the exact wheel specification on a 1991 Dodge Stealth
> R/T twin turbo.  So far I have found the wheel offset (that appears to
> be 46 mm (1.8 inches) for all the Stealth models), but I cannot find
> the specification for the "lug diameter" (circle)?
>
> One more question: is it possible to specify how far outboard the
> "spokes" on the wheel must be, in order to clear the brake calipers ?
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Mon, 28 Apr 2003 23:20:37 -0600
From: "Donald Ashby" <dashbyiii@earthlink.net>
Subject: Team3S: If anyone's interested in what I do in my spare time
 
http://www.3si.org/portal/forums/showthread.php?s=&postid=1341318#post1341318
In the process of building a 14b turbo into a TD04 compressor and exhaust housing. Also discussing some of the effects of G style wheels compared to B style wheels. If anyone has any experience or knowledge in the matter please chime in! Donald Ashby '93 3000GT VR-4 (RIP) "Don't drink and park, accidents cause people!"
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Tue, 29 Apr 2003 06:34:25 +0100
From: "Jim Matthews" <jim@the-matthews.com>
Subject: RE: Team3S: for who request the 60k turn up list
 
Here's the quote I received from MitsuPartsDirect for my '94 TT:
 
- -----Original Message-----
From: Mike Deal [mailto:mike@mitsupartsdirect.com]
Sent: Friday, April 04, 2003
 
Hi Jim,
 
The numbers you have look correct except the lower radiator hose, here are the prices;
 MD193874 $95.12
 MD172376 $23.48
 MB879764 $23.48
 MR127620 lower hose $13.69
 MB605459 $13.63
 MD319040 $80.04
 MD140071 $22.03
 MD319022 $20.74
 MD630326 should be MB630326 which is replaced by MR360357 $70.85
 MD318474 $35.14
 MD172379 $63.20
 MD972005 $78.89
 MD174234 $15.89
 MB658136 $17.19
 MD180361  $1.55
 MD143791  $5.83
 MD152603  $5.96 ea
 MD372249  $5.35 old # MD120700
 MD186411  $2.16
 MD140090  $3.13
 MD186420  $2.97
 MD186419  $1.61
 MD186421  $1.28
 MD186422  $1.10
 MD186423  $1.33
 MD191621  $6.83
 MS851336 plugs $9.69 ea x6
 MD377054 adjusters $27.92 ea x 24
 
You really have a complete list except for the oil & air filters which I assume you left off the list because you already have.
 
Mike
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Tue, 29 Apr 2003 06:46:44 +0100
From: "Jim Matthews" <jim@the-matthews.com>
Subject: RE: Team3S: 99 front corner indicators
 
Thanks!  But you can only tell at night?  It's not visible during the day?
 
Great to know that they fit without other modifications.  I see in your picture that the lenses have amber and clear sections.  I take it that the bulb is amber?  Another lighting requirement here is that the front running lights be white, not amber.  I siliconed little lights into my grille which got me through inspection last year, but perhaps I could add white bulbs to the '99 lamps instead (couldn't do this on the stock lamps as the lenses are all amber).
 
Thanks again!
 
- -Jim
 
- -----Original Message-----
From: Wieschhaus, Brandon Kenneth (UMR-Student) [mailto:bwish@umr.edu]
Sent: Tuesday, April 29, 2003 5:39 AM
 
Well, after looking at mine, it's confirmed that you can indeed see amber from 1meter off the rear bumper. You can't see a WHOLE lot, but you can see it... As far as fitment goes, there is really no fitment issues, the 99 corner goes right into place basically, no modifications necessary. Hope this helps... You can see a pic of mine here: www.umr.edu/~bwish/000_0225.JPG
    -b
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Tue, 29 Apr 2003 09:17:25 -0000
From: "Jeff Lucius" <jlucius@stealth316.com>
Subject: Re: Team3S: Data logger for Second Gen
 
There is no reason to update my web page regarding the operation of the CD/VCU and torque split. It's amazing to me that Philip and others do not see the obvious regarding torque split in our CD/VCU, which is the same on all models and not involved in the any datalogger connections (trying to stay on topic). :)
 
Philip's analysis of the 45/55 split was again repeated to me last week by another owner, an engineering student. Both analyses require that there is some relative movement between some combination of the sun, planetary, and ring gears. However, when there is a difference in rotation speed of the two output shafts, the VCU "locks" the two output shafts together. The result is that relative movement between any of the gears inside the CD ceases. The entire CD/VCU rotates as if it were one solid piece of metal - at the same speed as the ring gear. This means the gear ratio is 1:1, which is correctly noted by Mitsubishi by not assigning a gear ratio to the CD/VCU. A 1:1 gear ratio results in equal torque split between the two output shafts.
 
While a 45/55 split can happen in the CD/VCU, and I explain exactly how it can happen on my web page, it will not happen under most normal driving circumstances. When there is a difference in rotation rates between front and rear output shafts the VCU "locks" the two together. When there is not slippage, the two output shafts are spinning at the same speed anyway. In both cases, the situation is as described in the above paragraph, a 1:1 gear ratio and equal torque split. Of course uneven-split center differentials exist. We just don't happen to have one.
 
Now back on topic (uh, NOT the one about me being wrong, which I have been many times but not in this case :) ). I do not propose to know why manufacturers modify components. However, a change to the better crank that occurred with the start of 1993 DOHC model production does not coincide with the advertised increase in engine output from 300 to 320 bhp, which occurred with the 1994 model year. And while 1994 and subsequent turbo-DOHC models claim more factory bhp than 1991-1993 models, there was no *real* improvement in engine power or engine control or engine efficiency compared to 1991-1993 (or at least 1993 models). A simple, cheap clamp on the hose that connects the Y-pipe to the "H", or removal of the restrictor in the BC solenoid increases bhp of the 1991-1993 models to 1994+ levels.
 
Still waiting for someone to find *any* advantage to 1994-1995 ECU's (even "obvious" ones we have not "got to" yet). The gearbox did change to a 6-speed in 1994 and some do find that an advantage because of the more evenly spaced and higher gear ratios (but this is not related to the ECU).
 
Jeff Lucius, http://www.stealth316.com/
 
- ---------- Original Message -------------
Subject: Re: Team3S: Data logger for Second Gen
Date: Mon, 28 Apr 2003 21:12:20 -0400
From: "Philip V. Glazatov" <gphilip@umich.edu>
 
At 06:26 PM 4/28/2003, Jeff Lucius wrote:
>Also, 20 bhp is hardly a reason to change crank design, especially
>since the factory 1991-1992 crank is widely reported to reliably
>hold 500 bhp. I imagine the crank change was just part of the
>normal upgrade process manufacturers go through.
 
The only upgrades that the US manufacturers do are those that they have to
do because they noticed some problems which happened in tests or
potentially could happen in service. I doubt that Mitsubishi is different.
The "regular upgrades" are usually tied to new model releases. This is when
the buyers are willing to pay for them.
 
>As far as Jim's question goes "Are there no benefits to the '94-'95
>ECU?"
>The answer IMHO is yes, there are no benefits to a '94-'95 ECU. :) These
>intermediate model years offer no real performance, reliability, or engine
>monitoring advantage compared to other years.
 
Well, Jeff, this is not the first time that you are... wrong! Remember our
AWD discussion about a year ago that you swept under the carpet? Read "Race
Car Vehicle Dynamics" by Milliken on p. 57* about the uneven torque split
differentials. They do exist! Please update your AWD page: http://www.stealth316.com/2-awd3.htm#cdvcu
 
About the 94+ ECU's, there are some advantages to them, obviously. We just
did not get to them yet.
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Tue, 29 Apr 2003 06:54:19 -0500
From: "cody" <overclck@satx.rr.com
Subject: Team3S: AFC Tuning / Low/Middle/High
 
The middle fuel trim, if anything like the DSM, is rarely ever used. IIRC - it is only used when the MAS reports a reading between 125hz and 175 hz (though it may be 125 and 250 hz).  There is not much time ever spent in this range...  I have a post saved from DSMTalk that tells exactly how to program the AFC, and it applies directly to the 3/S platform as well...
 
Begin a very long read:
 
Post quoted from DSMTalk:
 
0-3 count; ECU advances timing
4-7 count; ECU leaves timing alone
8+ count; ECU retards timing
 
so, up to 7 counts of knock and you'll be safe. any higher than that, the ECU will retract timing advance faster than you're weener on a winter morning.
 
what you can do, is start your AFC from scratch. try Throttle Points of Lo=30% and Hi=70%.
 
Then, set up your lo throttle trims. 0-4000 rpm's first. Lo throttle under 4000 is using sequential fire and O2 feedback to the ECU. You can see it by logging RPM, HZ signal, O2 trim, Lo/med/hi fuel trims. Here are the fuel trim parameters:
 
0-125 Hz = Lo fuel trim band
126-175 Hz = Mid Fuel trim band
176+ Hz = Hi fuel trim band
 
So, you can set up the Lo fuel trim while idling in the driveway. You want all the Fuel trims to hold near 100%. Less than 100% and the ECU is trying to remove fuel meaning its running on the rich side. More than 100% means the ECU is trying to ADD fuel and that it is running on the lean side. so trims of 100% gives the ECU maximum flexibility, since it can go 40% + or - either way (60%-140%).
 
So, if your lo fuel trim is 139% (like mine, after installing 2G MAS), add fuel to the 1000 rpm setting on the Lo throttle map. you'll see the O2 trims, which will fluctuate the whole time, ranging from like 120%-130%. if you add more fuel, the O2 trims will slowly start fluctuating at lower percentages. then the Lo fuel trim will slowly start to tick down, then the O2 trim will reflect that and begin to rise up again. If you didn't add enough fuel, the lo fuel trim may start to rise again. so add a little more fuel till you are about 100%
 
To set your Mid and Hi fuel trims, you need to be cruising under load. consider 1000 rpm on your Lo table LOCKED in. you shouldn't need to mess w/ it once your fuel trim is around 100%. while cruising in 5th gear, try to get the HZ between 125-175 and then look at your fuel trims. If, for instance, it says 86% Mid fuel trim, you are too rich. So go to whatever RPM point on your AFC that your engine is currently running at, say 2000 since you are cruising at ~2400 rpm, and LEAN it out, remove some fuel. You'll see the O2 trims start to fluctuate at a different range, and the mid fuel trim will slowly rise to reflect the O2 trims. again, around 100% will give you the best flexibility.
 
To set your Hi fuel trim, keep it in 5th gear, and go a little faster, till your HZ is above 175. Then, go to that RPM point on your AFC which will be the same RPM range on your Tach, try to get 175HZ + at say 3000 rpm, since you should have been able to set 1000 (idle) and 2000 (slow cruising) so now you can set 3000 as long as your Hz is above 175. repeat the same process. Mine is a little low, Hi fuel trim= 89%. So, what I would do, is maybe, put it in 4th gear, and try to go about 50-55 mph, as long as I was above 3000 rpm on the tach, and above 175 hz in the airflow, I would then be using the Hi fuel trim settings. so, my fuel trims are on the low side, meaning its a tad too rich. so I'll remove some fuel at the RPM point on my AFC, and the O2 trims will show it immediately, and then the Hi fuel trim should start to change in order to reflect the o2 trim's findings. again, we want it near 100%.
 
So, now you're Fuel trims are set, along w/ half your Lo throttle table.
 
Next, we can tune your Hi throttle map;
 
I think, tuning 1000-2000 rpm is kinda weird or...useless? but, to do it you should probably be doing 10 mph in 3rd gear, and then PUNCH it...2000 should come up pretty fast. If you need more of a load and longer time to see what's going on inside the engine, put it in a higher gear, it'll be really boggy and you'll be lugging your engine hard core, but, luckily you'll only have to do this a couple times.
 
I don't think you should have ANY knock down this low... if you don't, maybe you can take fuel out till knock DOES occur. I think that once you go 100 % throttle..or at least 70%, the ECU should go open loop regardless of RPM. I've been able to get Open loop by punching it at 2000 rpm...
 
Anyhow, I think if you don't have knock between 1000 and 2000 rpm by punching it, you might have more fuel than you need, so you COULD tune it to be a little more crisp and frugal by remove a little fuel till knock does set in, then add a little fuel back in till it disappears.
 
Then, maybe you could be in a fast part of town (45 mph speed limit) and keep it in 5th gear doing 2000 rpm on the tach. then, punch it, and take it up to 3000, you should be doing about 55 I think, so you wont be breakin the law that bad. You may have tad bit of knock naturally down this low. just add a Percent or 2 of fuel at the 2000 rpm point and do another run to verify the results. keep repeating the procedure, accelerating from 2000 to 3000 and monitor the knock. as long as you keep it under 7 counts, you'll be safe. keeping it 3 and under is BETTER though.
 
Do the same for 3000-4000, 4000-5000, 5000-6000, and finally 6000-7000.  For those, get on the freeway, and keep it in 3rd. Even at 7000 in 3rd, you wont be doing much more than 80 mph, so if you get nicked, you won't be in THAT much trouble. plus, 3rd gear will still put enough of a load on the motor to get decent results.
 
Remember some rules-of-thumbs
 
7 knock sum is good, but
<3 knock sum is BETTER
0 knock sum is Bestest.
 
once you get your hi throttle map tuned, log a 3rd gear pull from 2000-7000 and look at it then. You should see the timing take a dump once you go WOT, and if your knock stays in-check, you'll see your timing slowly ADVANCE throughout the run. if you can hit 20*+ at the top of the RPM's, you're car is tuned VERY WELL.
 
I'm lucky enough to have like a mile-long, smooth, level, divided bridge by my crib (goes over Tampa Bay). I was able to do a 5th gear pull, from 2400-6900 rpm. it was like a 1:30 minute long Log. My knock got as high as 11 counts by 6600 rpm, and the timing WAS 21* before that, but once the knock got above 7, the timing started to slope downward, till it hit 17* advance at the 11 counts of knock by 6600 rpm.. it was a clean, solid run. I was very impressed by it.
 
also, try to do a 3rd gear run at only 30% throttle to get an overall view of your lo throttle fuel map. If you see knock occurring during the overall view on either lo or hi throttle runs, go back to those RPM points at which the knock occurred, and try to duplicate it by doing the RPM-window runs (2000-3000 or 3000-4000 etc). if you can duplicate the knock again,, you'll need to retune that RPM point like before. if you CANT get it to re-occur, maybe there is something wrong w/ your fuel delivery (Ex; clogged/dirty injectors, bad FPR, FPR overrun, etc). Or, maybe you have mechanical knock like lifters or something. Or, could be the ECU caps. We had problems w/ the car being picky (ex; running great one day, shitty the next) and so far, it seems to have been alleviated by replacing the ECU w/ a known-to-be good one.
 
I hope this helps
 
And I truly hope this helps as well...
 
-Cody
 
> -----Original Message-----
> From: Brian Collins
> Sent: Monday, April 28, 2003 9:23 PM
>
> I posted this on 3si but I though I would ask here as well.  The
> datalogger shows that the middle and high fuel trims on my 92
> Stealth TT are always 100% no matter how I change the settings
> on my SAFC or how I drive.
>
> My low fuel trims change quite frequently.  Does anyone have
> any idea what could be wrong, if anything?   Has anyone on this
> list with a datalogger or pocketlogger ever noticed this?  One other
> person on 3si has the same symptoms.
>
> Thanks.
>
> Brian Collins
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Tue, 29 Apr 2003 08:43:37 -0400
From: "Starkey, Jr., Joseph" <starkeyje@bipc.com>
Subject: RE: Team3S: Data logger for Second Gen
 
The advantages are not so obvious to me, Phillip.  What do you see as the advantages?
 
- -----Original Message-----
From: Philip V. Glazatov [mailto:gphilip@umich.edu]
Sent: Monday, April 28, 2003 9:12 PM
 
About the 94+ ECU's, there are some advantages to them, obviously. We just
did not get to them yet.
 
Philip
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Tue, 29 Apr 2003 08:44:24 -0500
From: "Willis, Charles E." <cewillis@TexasChildrensHospital.org>
Subject: RE: Team3S: Alignment, Control Arms and Deer in Headlights
 
Okay, Alzheimer's is a sad, sad thing ...
 
I think we always set it at the edge of the tolerance at stock height, which would be -0.5 front and a bit more negative in the rear.
 
Chuck Willis
 
- -----Original Message-----
From: Dan Hyde [mailto:danielhyde@attbi.com]
Sent: Monday, April 28, 2003 10:42 PM
 
Ok Chuck...you made me go look in the manual.  Some of this I have to admit I don't understand (Steering Angle spec). SERVICE SPECIFICATIONS (91-99 3000GT - from the manual)
 
FRONT SUSPENSION
Camber = 0º ± 30´
 
REAR SUSPENSION (AWD)
Camber = -0º 10´ ± 30´
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Tue, 29 Apr 2003 14:10:53 +0000
From: mjannusch@attbi.com
Subject: Team3S: VCU, torque split
 
> Philip's analysis of the 45/55 split was again
> repeated to me last week by another owner, an
> engineering student. Both analyses require that
> there is some relative movement between some
> combination of the sun, planetary, and ring gears.
> However, when there is a difference in rotation
> speed of the two output shafts, the VCU "locks"
> the two output shafts together. The result is that
> relative movement between any of the gears inside
> the CD ceases.
 
There's an assumption in there that the VCU actually completely "locks".  If
you remove the driveshaft from the transfercase and try to drive around for a
bit (you probably don't want to do this for long), you'll see that it doesn't
lock since a lot of power is still being wasted out through the transfercase. 
If it was able to lock, it should drive just like a FWD car - but it doesn't. 
The VCU is more like a lightweight clutch that can apply more
friction/pressure when it is heated, but it doesn't actually lock.
 
- -Matt
'95 3000GT Spyder VR4
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Tue, 29 Apr 2003 14:25:15 +0000
From: mjannusch@attbi.com
Subject: Re: Team3S: If anyone's interested in what I do in my spare time
 
14B in a TD04 sounds pretty pointless to me.  You'd be way better off just
making your TD04s into 15Gs.
 
You'll end up with all the drawbacks of the TD04 housing with none of the big
benefits of the 14B (primarily the larger exhaust side and much larger
compressor housing).  If you get it to fit, you'll likely be somewhere around
13G performance due to the exhaust side restriction.  I'm not even sure that
you'll get the TD05 exhaust wheel to fit in a TD04 housing with enough
diffusion area left over for top-end flow.
 
Just throw the 14Bs right on the car with adapter plates or true headers and
be done with it.
 
- -Matt
'95 3000GT Spyder VR4
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Tue, 29 Apr 2003 07:54:32 -0700 (PDT)
From: glenn vrfour <vr4glenn@yahoo.com>
Subject: Re: Team3S: cost of tranny, wheels etc for vr-4
 
Tranny $2,500+
Stock wheels show up on eBay from time to time - $500-$1,000. Has the timing belt been replaced?  Full 60k/120k service is $500 if you do it, $1,500 if the dealer does it.
 
Usually it's cheaper to find the VR-4 that you want
than to find a 'bargain' and fix it up.
 
Glenn
 
- --- Kian Habib <ill1027@yahoo.com> wrote:
> I am considering buying a certain vr-4 but there a
> couple nagging things about it. For one there is
> a strange sound when it is shifting to 4th gear. I
> was wondering what this could be and the approximate cost
> of fixing or replacing a vr-4 tranny. The other
> question I had was how much I could get some chrome
> rims for the vr-4 for. They don't have to be new but
> I really like the look of them and the car I am
> considering has alloys. Thank you for your time
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Tue, 29 Apr 2003 14:58:14 +0000
From: mjannusch@attbi.com
Subject: Re: Team3S: Data logger for Second Gen
 
> About the 94+ ECU's, there are some advantages to them, obviously. We
> just did not get to them yet.
 
Certainly not interface, performance, or modification-friendliness
advantages.  ...and those are the sorts of things that I would be looking for
in an ECU.  So for me, there are zero advantages to any factory ECU later
than '93.  If there are any advantages whatsoever other than a hyperactive
Check Engine light, I'd like to hear them.
 
- -Matt
'95 3000GT Spyder VR4
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Tue, 29 Apr 2003 16:42:48 -0000
From: "Jeff Lucius" <jlucius@stealth316.com>
Subject: Re: Team3S: VCU, torque split
 
Matt,
 
I'm not sure what you mean when you say "lock" below.
 
The VCU (inside the center diff) does indeed "lock" the two output shafts together. It is its sole function. When the VCU "locks" the two shafts together, the results isn't a FWD car, its an AWD car (well, within the limited-slip capabilities of the front and rear diffs).
 
Your example illustrates the point exactly. Even without a prop shaft on the TC, the output shaft to the TC still spins. The VCU wouldn't have it any other way because that's its job. If the shafts spin at different rates (above some threshold value that I do not know), the fluid inside the VCU heats up, expands, and "locks" the internal plates together - meaning it tries to make both output shafts spin at the same rate.
 
And back to torque split and gearing, if both output shafts spin at the same rate, then there is no relative movement of gearing inside the CD. It would be the same as if the entire the CD/VCU were one solid piece of steel. A 1:1 gear ratio. A 50/50 torque split.
 
Wow. I thought we had put this topic to rest years ago. :)
 
Jeff Lucius, http://www.stealth316.com/
 
- ----- Original Message -----
From: <mjannusch@attbi.com>
Sent: Tuesday, April 29, 2003 8:10 AM
 
> Philip's analysis of the 45/55 split was again
> repeated to me last week by another owner, an
> engineering student. Both analyses require that
> there is some relative movement between some
> combination of the sun, planetary, and ring gears.
> However, when there is a difference in rotation
> speed of the two output shafts, the VCU "locks"
> the two output shafts together. The result is that
> relative movement between any of the gears inside
> the CD ceases.
 
There's an assumption in there that the VCU actually completely "locks".  If
you remove the driveshaft from the transfercase and try to drive around for a
bit (you probably don't want to do this for long), you'll see that it doesn't
lock since a lot of power is still being wasted out through the transfercase. 
If it was able to lock, it should drive just like a FWD car - but it doesn't. 
The VCU is more like a lightweight clutch that can apply more
friction/pressure when it is heated, but it doesn't actually lock.
 
- -Matt
'95 3000GT Spyder VR4
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Tue, 29 Apr 2003 09:55:12 -0700
From: "Rivenburg, Pete" <privenburg@firstam.com>
Subject: RE: Team3S: VCU, torque split
 
>>
If the shafts spin at different rates (above some threshold value that I do not know), the fluid inside the VCU heats up, expands, and "locks" the internal plates together - meaning it tries to make both output shafts spin at the same rate.
>>
 
Jeff, is that a hard, mechanical lock or an increase in viscosity between impeller vanes making an "effective" lock? Just curios, it's interesting technology. Not like I have one, yet.
 
Pete Rivenburg
93 black SL autobox dog
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Tue, 29 Apr 2003 18:24:48 +0000
From: mjannusch@attbi.com
Subject: Re: Team3S: VCU, torque split
 
> I'm not sure what you mean when you say "lock" below.
> The VCU (inside the center diff) does indeed "lock"
> the two output shafts together. It is its sole
> function. When the VCU "locks" the two shafts together,
> the results isn't a FWD car, its an AWD car (well,
> within the limited-slip capabilities of the front
> and rear diffs).
 
Hmmm.  I think we're both saying the same thing in slightly different ways.  I
think you are describing the state where all four wheels have the same
traction and the split appears to be 50/50, where I was describing where
different wheels have different traction and the VCU is able to vary torque
distribution to some extent.  I saw in your tech pages that you describe the
situation I'm describing as well...
 
So I think I was just arguing about nothing with you agreeing with me.
 
:-)
 
- -Matt
'95 3000GT Spyder VR4
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Tue, 29 Apr 2003 14:03:03 -0600
From: "Donald Ashby" <dashbyiii@earthlink.net>
Subject: Re: Team3S: AFC Tuning Low/Middle/High
 
Great info, I'm going to modify it a bit from my personal experience and make a webpage of it if that's ok with you cody? Donald Ashby '93 3000GT VR-4 (RIP) "Don't drink and park, accidents cause people!"
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Tue, 29 Apr 2003 14:25:11 -0700
From: Andy <awoll1@pacbell.net>
Subject: Re: Team3S: cost of tranny, wheels etc for vr-4
 
Usually it's cheaper to find the VR-4 that you want
than to find a 'bargain' and fix it up.
 
AH MEN
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
End of Team3S: 3000GT & Stealth V2 #142
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