Team3S: 3000GT & Stealth    Sunday, March 23 2003    Volume 02 : Number 111




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Date: Sat, 22 Mar 2003 07:18:56 -0700
From: Desert Fox <bigfoot@simmgene.com>
Subject: Re: Team3S: Peeling headlights

on 3/21/03 11:47, Gross, Erik at erik.gross@intel.com scribbled:

> Correct me if I'm wrong, Paul, but I think you're referring to the topmost
> layer peeling off of the Lexan ('95-'98) headlights, not the fogging and
> discoloration associated with the '94 glass headlights.  Removing the cover
> from the lights and cleaning them won't do anything for the outer surface
> peeling...
>
> Roger Ludwig had the same problem as Paul on his '95 VR-4 and fixed it with
> some kind of polishing kit.  It didn't seem all that hard, and the results
> were great.  I don't have his website handy, but I'm sure he could point you
> to it.
>
> Roger, you out there?

Yes Erik, that was the peeling I was referring to, not the fogging. Thanks
for clarifying this for me.


- --
Paul/.
95 black 3000GT VR-4
98 VFR800F, TBR aluminum hi exit
formerly reasonable and prudent

***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Sat, 22 Mar 2003 07:22:37 -0700
From: Desert Fox <bigfoot@simmgene.com>
Subject: Re: Team3S: 4-6 Feet of snow in Colorado

on 3/21/03 23:04, Donald Ashby at dashbyiii@earthlink.net scribbled:

> Oh yea, rear passenger side was about 2 1/2 feet off the ground, best thing
> was absolutly nothing
> was damaged on the car, my active aero still works too. Basically what
> happened was I was trying to
> pull up the driveway, had the wheel turned all the way to the right, and
> floored it, and suddenly I
> was sliding to my left, which was not a good thing since I ran out of road on
> my left. Anyway I took
> a lot of pictures. Just finished getting the car out today (Picture was taken
> on Tuesday), took 3
> days of shoveling to get to the end of my driveway so I could get wedge the
> car out of that hole.
> Ended up with a sunburn and a scratch on my front fendor.

Great shot. Ugly to see one of our babies in that position but glad the
damage was minimal.

As always, judicious throttle control is crucial...

- --
Paul/.
95 black 3000GT VR-4
98 VFR800F, TBR aluminum hi exit
formerly reasonable and prudent

***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Sat, 22 Mar 2003 11:16:07 -0500
From: "John Monnin" <John.Monnin@3si.zzn.com>
Subject: Team3S: Looking for low oil LEVEL sensor that could be adapted to transfer case

I currently have my transfer case out of my car and  I want to
install a low oil level sending  unit on it.
The idea is to have a warning if my transfer case ever leaks.  I
figure this is one warning that could actually prevent an accident. 
I have personally watched 2 transfer cases seize on other peoples
cars,  Zach lost his at NG02 at the auto-cross half way into a
parking space  and Jeremy Gleason’s car burned up on the highway in
front of me, Luckily Zach was barely moving and Jeremy’s transfer
case didn’t seize completely and he was able to get of the freeway
w/o an accident.  But it makes me nervous enough to install a low
oil level indicator in the transfer case.  I could just install a
temperature gauge in the very bottom but if the oils drains out the
temperature gauge will not feel the heat until the gears get REALLY
hot, probably soon enough to stop an accident but I bet gear damage
would already be done.

The problem is that the transfer case has very little clearance from
the case walls to the gears.  I have found some sensors but they all
go too deep into the case.  I have noticed that several cars come
with low oil level (not pressure) warnings lights.  I am looking for
an inexpensive system that I could adapt form another vehicle.  Most
of the sensors I have found are small heated coils. The oil cools
the coils and the resistance is measured across the coils.  If the
sensor is no longer immersed in oil it heats up the resistance gets
higher and the small computer sends a signal to a dash light.  Neat
but a little complicated to adapt to our cars.

Searching  the internet I keep finding sensors on 2-cycle boats and
snowmobiles but I bet these are fairly large since 2-cyle engines
burn oil by design and need a good reserve of oil if they are not
using mixed oil and gas.   Anyone got a snowmobilr or outboard motor
that could take a look at this?

Some of the sensors I have found that are not quite what I want yet.

Here is a sensor used in 92-96 GM products so it is probably cheap
but it is very deep

http://www.borgwarnerbrand.com/images/thumbs/FLS106.gif

http://www.borgwarnerbrand.com/flashhtml/relays/S8112.html


Here is webpage about adding low oil level  to a snowmobiles, but no
pictures

http://www.off-road.com/snowmobile/project/indy/oilWarn.html

Here is a website that has some interesting sensors but no prices

http://www.diltronic.com/thermist.htm

Any other ideas on a good system that could be adapted to the
transfer case?

John Monnin
1991 VR-4
http://johnmonnin.netfirms.com/

***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Sat, 22 Mar 2003 14:34:08 -0500
From: "Philip V. Glazatov" <gphilip@umich.edu>
Subject: Re: Team3S: Looking for low oil LEVEL sensor that could be adapted to transfer case

Good idea. Sorry I do not have more sensor ideas, but I wanted to tell you
that you also need to plan how to read that sensor correctly. The transfer
case is very compact, and I imagine all the oil gets splashed around once
the car starts moving. A traditional float will not know what to do, so you
might want to set it up to give you a reading only when the car is standing
still.

Philip

At 11:16 AM 3/22/2003, John Monnin wrote:
>I currently have my transfer case out of my car and  I want to
>install a low oil level sending  unit on it.
>The idea is to have a warning if my transfer case ever leaks.  I
>figure this is one warning that could actually prevent an accident.

***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Sat, 22 Mar 2003 15:06:49 -0500
From: "John Monnin" <John.Monnin@3si.zzn.com>
Subject: Team3S: Re:  Looking for low oil LEVEL sensor that could beadapted to transfer case

Thanks Phillip:

Somehow I knew this thread would get your attention.

I agree a float type sensor will probably not work unless a transfer
case was modified to have an additional sump.  A separate reservoir
attached by hard lines to the oil drain hole in the bottom of the
case and to the fill hole in the side would create additional volume
of oil and provide a calm environment for a float level sensor.  I
don’t like this idea because more connections just mean more
locations to leak from and I have to find room to put a reservoir at
the same level as the transfer case.

Some of the sensors I have seen are pressure transducers, the
pressure is created by the weight of the oil above the transducer. 
The oil level can still be above the transducer but low enough to
lower the pressure and trigger and alarm.  Using a sensor of this
type I could drill out he center of the lower drain plug and make a
kit that anyone could install with transfer case still on the car.

The problem with this is the shallower the oil level , like in our
transfer case, the more sensitive the transducer has to be and the
more prone to failure it will be.

Again a temperature sensor might be the  easiest, except that I
would really like to destroy a transfer case to determine the
correct temperature to trigger a warning.  OR I could get a
volunteer to measure temperatures while driving in Death Valley.  If
you ever get your oil hotter than driving up steep grades in Death
Valley you definitely have a problem.

Anyone live near Death Valley who wants to be a guinea pig?

John Monnin


Original messge below
>Good idea. Sorry I do not have more sensor ideas, but I wanted to
>tell you that you also need to plan how to read that sensor
>correctly. The transfer case is very compact, and I imagine all
>the oil gets splashed around once the car starts moving. A
>traditional float will not know what to do, so you
>might want to set it up to give you a reading only when the car is
>standing still.

>Philip

***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Sat, 22 Mar 2003 14:22:44 -0600
From: "merritt@cedar-rapids.net" <merritt@cedar-rapids.net>
Subject: Re: Team3S: Re:  Looking for low oil LEVEL sensor that could beadapted to transfer case

>>the oil gets splashed around once the car starts moving. A
>>traditional float will not know what to do, so you
>>might want to set it up to give you a reading only when the car is
>>standing still.
>
We don't try to check oil level while the engine is running, so why try to check fluid levels while the car is moving?

Be nice to have a really simple capacitive or conductive sensor that fires when it does not see any liquid, and illuminates a warning light. That way, when you get into the car after it's been sitting and turn on the key, the alarm will sound if the fluid is low.

If you came up with something really cheap and simple to install (something that just goes through the fill nut or top filler cap for example) we could put such sensors everywhere: on the power steering, oil sump, Xfer case, tranny, radiator, rear diff, brake and clutch reservoirs, etc. Maybe all you'd need is a single electronic box to read all the sensors on startup, sound the alarm, and indicate which sensor went off.

Of course, if any container did go empty while the car was moving, the sensor would fire. So, it would serve an information function when the car was off (yer fluid is low) and an impending disaster function on the road (yer radiator is empty! Better pull over before it blows up!)

I bet you could sell zillions of the things.

Rich/slow old poop>

***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Sat, 22 Mar 2003 16:55:05 -0500
From: "Philip V. Glazatov" <gphilip@umich.edu>
Subject: Team3S: Re: 3S-Racers: Re:  Looking for low oil LEVEL sensor that could beadapted to transfer case

At 03:06 PM 3/22/2003, John Monnin wrote:
>Somehow I knew this thread would get your attention.

:-)

>A separate reservoir
>attached by hard lines to the oil drain hole in the bottom of the
>case and to the fill hole in the side would create additional volume
>of oil and provide a calm environment for a float level sensor.

I think this the best, cheapest, and easiest to install idea, which, as
Rich said, has a commercial potential. However, even with a remote
reservoir oil level will still have to be measured only at standstill. With
such a compact transfer case the oil will likely be sucked out of (or less
likely pushed into) the remote reservoir while the vehicle is moving.

To check oil level only at a standstill, a cheap little circuit could be
engineered by some of the geeks here. If there is no frequency generated by
the vehicle speed sensor, then after about 2-3 seconds the system will
check the oil level and blink the light if oil is not there. A simpler
version could be made to check oil level when the key is in the ignition
but the engine is not running. To detect such a condition an electrical
wire could be tapped into something simple as the oil pressure switch that
is locates on the rear bank (not to be confused with the oil pressure
sensor), or into one of the lights on the dash that come on for several
seconds after you start the engine.

Philip

***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Sat, 22 Mar 2003 17:47:09 -0600
From: "merritt@cedar-rapids.net" <merritt@cedar-rapids.net>
Subject: Team3S: Why not two level sensors?

It occurs to me that if we are dealing with conductive fluids, then the simplest sensor is a continuity device that just applies a little power and checks to see if the circuit goes to ground through the fluid; e.g., if fluid is present at the sensor, it completes the circuit to ground. Don't get much simpler than that, eh?

In fact, it could probably be done via a solid state multiplexer that applies voltage to each sensor in turn, so one multiplexer could drive, say, 32 or 64 level sensors.*

So, why not have TWO sensors in each container? One, at the fill line, says the fluid is low; and one, near the bottom, says it is EMPTY. Perhaps the best place for the bottom sensor would be in the drain plug of the sump or container, sticking up an inch or so.

Whilst the engine is running or the car is moving, the top sensors probably would not function very well, what with all the fluid moving around, but I bet the bottom sensor would remain covered with fluid at all times. If any bottom sensor did get uncovered, it would indicate a catastrophic loss of fluid. So, when the car is running, the multiplexer would continue to check all sensors periodically, but the circuit would only light alarms on bottom sensor failures.

Seems to me that if you had such a sensor, and it went off while you were driving down the road, thus giving you enough time to shut everything down safely, it would pay for itself 100 or 1000 times over. 

A racer pulling 1 g through a banked turn might get a teensy bit worried if the bottom oil sensor kept getting uncovered in, say, the middle of turn 3 at Texas World Speedway. Might be time to invest in some baffles.

Shoot, I'd pay a buck or two for a sensor system like that.

Rich/slow old poop/grounded in fantasy

*Yes, I know, a single multiplexer might take a few seconds to test each circuit, so it'd delay you taking off in the mornings. But that could be kinda neat, too. It could flash through a series of displays that say something like, Oil OK, Xfer case level OK, Rdiff OK, and so on. My wife's Aurora does something like that when you ask the little computer to run a diagnostic. It's reassuring.

Or maybe the mux could apply 12 Volts to every sensor at once upon ignition  key insertion, so they would all warm up at once, and then rip through a sequential check on each sensor individually in a second or so. I'm sure the electronic wizards out there have a solution.

***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Sat, 22 Mar 2003 16:56:09 -0700
From: "Jim Floyd" <jim_floyd7@earthlink.net>
Subject: RE: Team3S: Re: 3S-Racers: Re:  Looking for low oil LEVEL sensor that  could beadapted to transfer case

When can we get one ?   : )

- -----Original Message-----
From: owner-team3s@team3s.com [mailto:owner-team3s@team3s.com]On Behalf
Of Philip V. Glazatov
Sent: Saturday, March 22, 2003 2:55 PM
To: 3sracers@speedtoys.com; Team3S@stealth-3000gt.st
Subject: Team3S: Re: 3S-Racers: Re: Looking for low oil LEVEL sensor
that could beadapted to transfer case


At 03:06 PM 3/22/2003, John Monnin wrote:
>Somehow I knew this thread would get your attention.

:-)

>A separate reservoir
>attached by hard lines to the oil drain hole in the bottom of the
>case and to the fill hole in the side would create additional volume
>of oil and provide a calm environment for a float level sensor.

I think this the best, cheapest, and easiest to install idea, which, as
Rich said, has a commercial potential. However, even with a remote
reservoir oil level will still have to be measured only at standstill. With
such a compact transfer case the oil will likely be sucked out of (or less
likely pushed into) the remote reservoir while the vehicle is moving.

To check oil level only at a standstill, a cheap little circuit could be
engineered by some of the geeks here. If there is no frequency generated by
the vehicle speed sensor, then after about 2-3 seconds the system will
check the oil level and blink the light if oil is not there. A simpler
version could be made to check oil level when the key is in the ignition
but the engine is not running. To detect such a condition an electrical
wire could be tapped into something simple as the oil pressure switch that
is locates on the rear bank (not to be confused with the oil pressure
sensor), or into one of the lights on the dash that come on for several
seconds after you start the engine.

Philip

***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Sun, 23 Mar 2003 02:35:25 -0000
From: "MM3 Phillips, J" <phillipsj@duluth.navy.mil>
Subject: Team3S: Factory Alarm

Is there a way to completely deactivate the factory alarm system?  The
factory one goes off every once in a while for no apparent reason and I want
to install a viper alarm system when i get back. Any input would be
appreciated.

Ryan Phillips - "Currently aboard the USS Duluth (LPD-6) off the coast of
Iraq"
91 Black VR-4 - "Still back in San Diego"

***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Sat, 22 Mar 2003 20:17:59 -0700
From: Desert Fox <bigfoot@simmgene.com>
Subject: Re: Team3S: Factory Alarm

on 3/22/03 19:35, MM3 Phillips, J at phillipsj@duluth.navy.mil scribbled:

> Is there a way to completely deactivate the factory alarm system?  The
> factory one goes off every once in a while for no apparent reason and I want
> to install a viper alarm system when i get back. Any input would be
> appreciated.

Thanks for everything you are doing for us!

Most likely, it is the switch under the hood near the front right headlight
that just needs its base bent upwards a bit. Especially if you have
installed a bra.

Just give that a try before scrapping it for the Viper...

- --
Paul/.
95 black 3000GT VR-4
98 VFR800F, TBR aluminum hi exit
formerly reasonable and prudent

***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Sun, 23 Mar 2003 08:35:31 -0700
From: Desert Fox <bigfoot@simmgene.com>
Subject: Team3S: Stuttering at 4,500 rpm

While I originally thought that the symptoms I was experiencing was spark
blowout, I'm questioning my initial prognosis. I'm getting great fuel
mileage and my car runs fine with the exception of a hesitation at around
4500rpm. Up to and above that, the car pulls strong to redline. The
hesitation is only under WOT.

So if this is indeed not spark blowout (all factory as far as boost), what
other things should I be looking at? Weak ignition wire contact or bad wire?
Weak coils? Bad plug/plugs?

I do not experience on a daily basis. Yesterday I had the opportunity to go
for several high speed runs (>130mph) where I did feel the hesitation under
WOT in 3rd and 4th while getting up to speed.

This was not noticeable immediately after I replaced all spark plugs and
installed new ignition wires but seemed to have become an issue after having
my 120K maintenance (timing belt, water pump, fuel filter, etc.). Would a
timing issue display this symptom? I would think that my  mileage would be
suffering and that I would see this symptom at other rpm levels if this was
the case.

TIA.

- --
Paul/.
95 black 3000GT VR-4
98 VFR800F, TBR aluminum hi exit
formerly reasonable and prudent

***  Info:  http://www.Team3S.com/Rules.htm  ***

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End of Team3S: 3000GT & Stealth V2 #111
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