Team3S: 3000GT & Stealth  Thursday, October 31 2002  Volume 01 : Number 986
 
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Date: Wed, 30 Oct 2002 05:58:40 -0800 (PST)
From: glenn vrfour <vr4glenn@yahoo.com>
Subject: Re: Team3S: How to get the timing belt on right??
 
Are you waiting between turning the crank and checking
the tension?  I believe the 60k page says wait 10-15
minutes.
 
Another possibility is you are off a tooth somewhere.
Perhaps it is possible your old belt was off. Then
when you transferred the marks to the new belt - it's
off by one too??
 
I went forwards and backwards when I did mine and the
tensioner was just fine.
 
Glenn
 
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Date: Wed, 30 Oct 2002 11:15:29 -0600
From: <jrwooldr@rockwellcollins.com>
Subject: Team3S: Suspension
 
What does it mean when the "tour" light and the "sport" light start blinking in unison?
 
Jim W 92 3000GT SL
FIPK, Bored TB, ported & polished heads, 3/4 grind cams, full custom exhaust, Quaife LSD
 
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Date: Wed, 30 Oct 2002 08:42:32 -0500
From: "Starkey, Jr., Joseph" <starkeyje@bipc.com>
Subject: RE: Team3S: How to get the timing belt on right??
 
When I did my timing belt, I had to adjust and re-adjust at least 10 times to get the rod to stay  in spec.  It's a meticulous procedure, and it takes a LOT of patience. But it should stay in spec.   Mine did. 
 
How are you rotating your engine?  I assume you are using the crankshaft (which is the proper way  to do it).  When you rotate the engine by hand, make sure the engine makes two complete  revolutions.  When you're doing it, you'll notice that on the right side of the crankshaft  gear/pulley, the belt will be under extreme tension, while tension will be less on the left side  (because you're pulling the belt clockwise).  You need to make sure the "slack" on the right side  is "taken up" after you rotate your engine.  What I did was after I made two complete revolutions,  I turned crank gear/pulley VERY SLIGHTLY counterclockwise (you don't want to turn the engine at  all--you just want to equalize the tension on the belt).  Then let the car sit for 10 minutes or  so and THEN check your specs.  It's important to let the car sit because the belt it new and will  stretch a bit.  Think of it like putting new guitar strings on.  If you've ever played guitar,  you'll appreciate the pain in the a$$ it is to get new strings in tune.  Once you get them to the  right tension, they stretch and go out of tune.  Same principle.
 
Also, what tool are you using to apply 7.2 ft lbs using the "special tool?"  I found that it was  VERY difficult to apply the exact tension. So what I did was make sure I was as close as I could  get, and then let the tensioner do its job.  If the rod protrusion on the tensioner is within  spec, then you should be okay.  I used a digital caliper to get an exact reading for rod  protrusion.
 
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Date: Wed, 30 Oct 2002 10:03:11 -0800
From: "Tigran Varosyan" <tigran@tigran.com>
Subject: RE: Team3S: Suspension
 
I believe that means that your ECS computer cant "talk" to one of your struts. Have you leaned up  against or put something heavy on the rubber bumps under your hood?
 
Tyson
 
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Date: Wed, 30 Oct 2002 10:08:11 -0800
From: "Tigran Varosyan" <tigran@tigran.com>
Subject: RE: Team3S: How to get the timing belt on right??
 
Guys, the transferring of marks thing with chalk from Jeff's site is the worst thing I have heard  for this job! Jeff has an awesome site and I use it all the time, but transferring timing marks  with chalk?! Forget your marks! Put on the belt, get everything tight and CHECK THE TIMING MARKS  ON THE CAR! All 5 of them! Its not hard.
 
Many people out there are doing 60k's WAY past when they should have been done. There is a high  likelihood that they may already have skipped a tooth. Also with the accuracy of chalk marks, the  line itself being about as wide as a tooth, its not easy to mess that up. Jeff, I emailed you  about a 18months ago on this. You GOT TO change those directions!
 
Just my 2 cents.
 
Tyson
 
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Date: Wed, 30 Oct 2002 13:55:49 -0500
From: "Starkey, Jr., Joseph" <starkeyje@bipc.com>
Subject: RE: Team3S: How to get the timing belt on right??
 
Just line up all your timing marks before you take the old belt off. That's what I did.  Then you  don't have to worry about the sequence of turning the cams.
 
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Date: Wed, 30 Oct 2002 11:27:00 -0800 (PST)
From: glenn vrfour <vr4glenn@yahoo.com>
Subject: RE: Team3S: How to get the timing belt on right??
 
If you use the 'chalk mark' method.  The belt will go
on right the first time, every time.
 
If you line up the 5 timing marks and slide the belt
on, you may end up with the wrong number of teeth
between the gears.  Then after turning the crank you
will find one or more of the timing marks off by 1 or
more teeth.
 
Then you must fiddle around to get everything lined up
and re-tensioned.
 
I followed the instructions, put the belt on once, and tensioned once.
 
Glenn
 
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Date: Wed, 30 Oct 2002 13:35:17 -0600
From: "merritt@cedar-rapids.net" <merritt@cedar-rapids.net>
Subject: Re: Team3S: Suspension
 
At 11:15 AM 10/30/02 -0600, jrwooldr@rockwellcollins.com wrote:
>What does it mean when the "tour" light and the "sport" light start
>blinking in unison?
 
It probably means the plug has pulled out of the top of the strut. Undo the rubber whoosit at the  top of the strut and push the wires back in.
 
Rich
 
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Date: Wed, 30 Oct 2002 00:26:00 -0800
From: "Riyan Mynuddin" <riyan@hotpop.com>
Subject: RE: Team3S: How to get the timing belt on right?? [another idea]
 
Alex,
 
Were you actually able to use both wrenches at the same time? For me, the torque wrench heads are  too big to fit, so I end up doing the timing belt tension first (it actually holds by itself,  pretty darn well). Then, I do the center bolt after. Usually the process of tightening the center  bolt moves the pulley slightly, so sometimes I end up torquing the belt tension slightly lower to  account for this. It also seems that since the rod goes retracts in too far every time the engine  turns (it never protrudes out too far), I need to account for this too. I need to find the proper  initial belt torque that will be low enough to account for the pulley moving while I tighten the  belt, and to account for the rod compressing further as I turn the engine. Another thing to  note--when the rod compresses (retracts) too far, it seems to stay at its new retracted position  and never lose that new position. That's why the above method would work. It's just something that  I thought of tonight as I stared at the ceiling before bed. After I try this method, I'll actually  run the car for a bit in place (without timing covers or accessory belts) and make sure it holds.  My battery is on the charger tonight, and perhaps this is a method that I should offer to the FAQ  pages since I'm sure that I'm not the first person to notice that there just isn't enough room to  use two torque wrenches (unless they both have very small
heads!!) Basically you need two beam torque wrenches, one for small, precise measurements and one  for larger ones. Even then, it won't account for the pulley moving as the center bolt is torqued.  I believe it's always going to be guess and check. I just want to make sure I do enough checking  here, because I don't have the bank account to buy a new top end when a mis-tensioned belt slips.
 
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Date: Wed, 30 Oct 2002 15:42:55 -0500
From: "Alex Pedenko" <alex@kolosy.com>
Subject: RE: Team3S: How to get the timing belt on right?? [another idea]
 
What I had to do is reach around the fender. Have one wrench go in from the top, and one from the  bottom. I even had a second person at one point. It's not the easiest thing to do, but it's the  only way I could get both of them in there at the same time. Torque the tensioner to 7.2, hold it  there and then torque the center bolt. The way you're doing it now could be causing all the  problems. Whatever you do, don't start the engine until you get the right protrusion. I noticed  that when it was off by even a little bit, the belt slackened, and I'm sure that it doesn't need  much to jump...
 
Alex.
 
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Date: Wed, 30 Oct 2002 09:16:24 -0800
From: "Riyan Mynuddin" <riyan@hotpop.com>
Subject: RE: Team3S: How to get the timing belt on right??
 
First of all (without getting too cheesy here), let me thank all of you for helping me do my 60k  right, and hopefully not fall into the far too large pool of stealth/vr4 owners with bent valves  and bad valve timing.
 
1. I am rotating the engine using the crankshaft, the correct way.
 
2. Didn't equalize the tension like you described. Good idea.
 
3. I let the car sit the first time, and I assumed that it would have stretched already. Perhaps  that's a bad assumption.
 
4. I could be off a tooth. I didn't transfer the marks. I just used the on-vehicle timing marks.  This is because my old belt had already slipped timing on a cam. It was also cut, beaten up, and  badly stretched from leaking oil seals and a leaky water pump gasket (remember how lucky I am to  have a good engine still? :) .
 
5. I've been using a measuring tape to check the protrusion. Digital (at least analog) caliper is  another great idea. Time to make another run to Sears.
 
6. Thanks again.
 
- -Riyan
 
****************************************
discussion summary:
 
starkeyje@bipc.com
 
"How are you rotating your engine?"
 
"What I did was after I made two complete revolutions, I
turned crank gear/pulley VERY SLIGHTLY counterclockwise (you don't want to turn the engine at  all--you just want to equalize the tension on the belt)."
 
"It's important to let the car sit because the belt it new and will stretch a bit."
 
vr4glenn@yahoo.com
 
"Are you waiting between turning the crank and checking
the tension?  I believe the 60k page says wait 10-15
minutes."
 
"Another possibility is you are off a tooth somewhere.
Perhaps it is possible your old belt was off. Then
when you transferred the marks to the new belt - it's
off by one too??"
 
alex@kolosy.com
 
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Date: Wed, 30 Oct 2002 20:52:01 -0500
From: "David Thrower" <repairerr@worldnet.att.net>
Subject: RE: Team3S: What's "normal" for oil pressure?
 
Eric,
 In my 1992 Stealth service manual, it shows that 11.7 psi at hot idle is the absolute minimum. I  think that these pressures are excellent, if not a little bit high. I don't see any problem here.   Regards,  Dave Thrower
 
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Date: Wed, 30 Oct 2002 21:35:13 -0500
From: "David Thrower" <repairerr@worldnet.att.net>
Subject: RE: Team3S: What's "normal" for oil pressure? And recent woes with water pump
 
 Hi Again,
 When I changed the fuel filter for the first time at 126k mi. I simply held the filter over a  clean pan and blew into the outlet (top) of it, and there came out all kinds of junk and crap.  Most of it looked like sand. That's how I normally "look" with these kinds of filters at work. With  the full flow type of filters (they are identical looking to auto oil filters) that are used on  Heavy duty Diesel Engines there, we just cut them apart with a tailpipe cutter to see all the  "junk" trapped in the paper element. Either way, it's a good gauge of all the trash these filters  trap.  Regards,  Dave Thrower  92 Stealth R/T TT
 
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Date: Wed, 30 Oct 2002 21:47:11 -0500
From: "David Thrower" <repairerr@worldnet.att.net>
Subject: RE: Team3S: How to get the timing belt on right??
 
Riyan,
 I would not worry about it being slightly too tight, as I would be about it being too loose,(too  long). That new timing belt, as long as it is, will stretch in a few miles, and will be ok.  I  have been watching your discussion here and it seems that you have done everything by the book, so  don't worry, and put your car back together. I think you have done a good and careful job. As long  as all of your timing marks are aligned up properly, you should be good to go for another 60K Mi  of fun.  Regards,  Dave Thrower  92 Stealth R/T TT
 
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Date: Wed, 30 Oct 2002 21:15:53 -0500
From: "David Thrower" <repairerr@worldnet.att.net>
Subject: RE: Team3S: What's "normal" for oil pressure? And recent woes with water pump
 
Hey all,
 I found something really interesting when I was doing my cars first 60,000 mi tune up at 126,000  mi. (I bought it in May of this year with this mileage, and the original owner did nothing but  change the oil every 3k mi) The weep hole for the water pump is directed away from the timing  belt, through a trough to the outside of the timing belt cover.  I thought it was a pretty neat  design. I would not worry about water pump leaks ruining a timing belt, the only thing I would  worry about, is that it got so bad that coolant would get to the waterpump bearing and "seize it  up" and destroy the timing belt that way.  Just my two cents,  Dave Thrower
 
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Date: Wed, 30 Oct 2002 22:04:06 -0500
From: "David Thrower" <repairerr@worldnet.att.net>
Subject: RE: Team3S: high compression. bad gauge?
 
14 PSI is the maximum between cylinders variance compression on the 3.0L.  Dave Thrower
 
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Date: Wed, 30 Oct 2002 19:13:28 -0800
From: "Riyan Mynuddin" <riyan@hotpop.com>
Subject: RE: Team3S: What's "normal" for oil pressure? And recent woes with water pump
 
Also, as the water pump is failing (before it fully seizes), its bearings and bearing caps are  thrown in the timing belt area. If you hear weird slapping noises from the internals at random  intervals, this could be water pump bearings bouncing around. While the design of the water pump  may be genius, I still did manage to get plenty of coolant all over my belt. However, I may be a  special case since I'm 8k miles overdue and this is the 3rd 60k tune-up. I'm not sure how many  times the water pump was changed either, since we know that the dealer won't always change it  unless you ask.
 
For your oil pressure issue, I'm not too sure what's "normal" (I did notice that someone already  posted the shop spec) but there's many things to keep in mind. I assume (and hope) that you're not  using the stock gauge. If your car's getting old, get a permanently mounted aftermarket oil  pressure gauge in there. It's good for piece of mind too. I'm aware that there's an oil pressure  switch in the crank area, and whether the switch actually regulates oil pressure, or just acts as  a warning mechanism and displays the red warning light, I'm really not sure either. But be aware  of all these components. Many of them are cheap to replace, except the oil pump itself. If  finances permit, don't hesitate to buy a new case assembly (includes the oil pump and surrounding  parts).
 
Another thing from my experiences that may help you out. I use Mobil-1 15W-50 for all my oil  changes, but sometimes put cheap filters in there. After reading many posts and opinions, I'm  gonna use Mobil-1 filters (or mitsu oem) from now on. My car has the red oil pressure light on  below 1000 rpm (at idle). It goes away while driving. I'm going to further investigate this before  driving my car more. It's about time to invest in that aftermarket oil pressure gauge. After doing  one of my oil changes, the light went away for about a good 50 miles of driving, then came back.  This makes me suspect that there's either lots of blow-by or lots of some other buildup in my  engine which is diluting the oil quickly. I want to do cyl. leakage test to make sure my rings are  okay. If they're not, then that explains the dilution. Excessive bearing clearance will also  reduce oil pressure. If yours is too low, you'll want to get your clearance checked out. If you  catch a bearing when it's getting worn, you'll save a TON of money. Think about this: Just  replacing crank main bearings vs. doing that AND needing to buy a new crank, maybe even machining  or buying a new bottom end because the bearing seats are scratched up badly. Just more ideas for  ya.
 
good luck,
 
Riyan
93 stealth rt tt
 
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Date: Wed, 30 Oct 2002 19:14:44 -0800
From: "Riyan Mynuddin" <riyan@hotpop.com>
Subject: RE: Team3S: high compression. bad gauge?
 
well then I'm right at that limit :/
 
I better check it periodically.
 
Riyan
93 stealth rt tt
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Wed, 30 Oct 2002 23:29:08 -0500
From: "David Thrower" <repairerr@worldnet.att.net>
Subject: RE: Team3S: high compression. bad gauge?
 
Riyan,
 In my opinion I would not get so concerned about compression pressures as long as the engine is  running good.  From what I have seen here on the list I would worry more about bearing condition  than anything, that's why when the snow flies here in Harrisburg, PA., the Stealth is going up on  "blocks", and the pan is coming down to check/replace bearings. With 129K on my engine, I am  looking forward to see what wear there is on them.  Results Later,  Dave Thrower
  92 R/T TT
 
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Date: Thu, 31 Oct 2002 07:52:51 -0500
From: "Starkey, Jr., Joseph" <starkeyje@bipc.com>
Subject: RE: Team3S: How to get the timing belt on right??
 
<<<3. I let the car sit the first time, and I assumed that it would have stretched already.  Perhaps that's a bad assumption.>>>
 
That's a bad assumption.  You need to let the car sit every time to get it right.  It's a pain,  but you should do it.  Not only do you need to stretch the belt, but you need to make sure the  belt is seated properly.
 

<<4. I could be off a tooth. I didn't transfer the marks. I just used the on-vehicle timing  marks.>>
 
When you lined up your marks, did you "retard" the mark on the crank by 1 tooth?  You need to do  that.  If you don't, when you apply tension to the "left" side of the belt, it will rotate the  crank and you'll be off a tooth.  Know what I mean?
 

<<5. I've been using a measuring tape to check the protrusion. Digital (at least analog) caliper  is another great idea. Time to make another run to Sears.>>
 
I'd use a caliper if I were you.  I used the kind that measures inside diameters so that when I  was done, there was absolutely no question that the protrusion was within spec.
 
6. Thanks again.
 
- -Riyan
 
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Date: Thu, 31 Oct 2002 09:33:50 -0500
From: pvg1@daimlerchrysler.com
Subject: Re: Team3S: Unusually High Knock Sums - What'...
 
>carbon buildup can also
>increase the static compression ratio by decreasing the volume of the
>combustion chamber. I've seen guys on these lists complain of pressures
>in the range of 190+ psi in a compression check. The only thing to
>account for that is a badly damaged engine or deposits in the chambers.
 
Nay. Carbon buildup has a negligible volume. The only reason why it is harmful is because it heats  up unevenly and generates hot spots, which create pre-ignition.
 
Someone could see unusually high compression during a compression check because of soft lifters.  When the lifters are soft, the valves open less than they usually do, thus creating better than  normal pumping at low RPM.
 
Philip
 
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Date: Thu, 31 Oct 2002 09:29:51 -0600
From: "merritt@cedar-rapids.net" <merritt@cedar-rapids.net>
Subject: Team3S: Official KYB response II
 
Guess it's official. No adjustable performance shocks are coming our way from KYB. None of you  wrote or e-mailed to the product manager asking for shocks, so I guess I'll look elsewhere.  Penske, maybe. I had something going with a Penske rep last year to develop some custom shocks,  but the project  fizzled.
Rich
 
Here's the official KYB response to my recent query:
 
>I have not received any 3000GT AGX requests other than yours.
The adjustable struts and shocks are not available for the Mitsubishi GTO in Japan so I doubt that  we will develop them for the US versions. Chuck  Gonwa KYB  America  LLC Product  Manager
Phone: (630) 620-5555
Fax:      (630) 620-8133
E-Mail :  chuck@kyb.com
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Thu, 31 Oct 2002 07:55:34 -0800
From: "fastmax" <fastmax@cox.net>
Subject: Team3S: Re: 3S-Racers: Official KYB response II
 
The issue now seems to be  ---- why use Ground Control when we have two other choices which seem  better. I have the GC/GAB/Eibach setup and am happy with it, however were I to redo my system I  would go with Tein or JIC. The amount I spent on the GC setup was comparable to the newer systems  and I really like the idea of not losing any shock travel as in the JIC setup.
 
You could get a reasonable amount for your GC parts [ 60¢ on the $ ] and get a better system. I'm  not sure about the selection of springs from the other two --- Eibach seems to have everything  from 200# to 2000#. Eibach would probably fit on the Tein or JIC if necessary.
 
They advertise these shocks as being rebuildable but Tein says you have to send them to the  factory --- in Japan ---- yeah like that's gonna happen.
 
Do like I do --- raid your grandchildren's college fund.
 
        Jim Berry ==================================================
 
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Date: Thu, 31 Oct 2002 10:37:41 -0600
From: "merritt@cedar-rapids.net" <merritt@cedar-rapids.net>
Subject: Re: Team3S: Re: 3S-Racers: Official KYB response II
 
At 07:55 AM 10/31/02 -0800, fastmax wrote:
>The issue now seems to be  ---- why use Ground Control when we have two
>other choices which seem better. I have the GC/GAB/Eibach setup and am
>happy with it, however were I to redo my system I would go with Tein or
>JIC.
 
Me too.
Maybe I'll see what GC has to say about all this.
 
Rich
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Thu, 31 Oct 2002 09:12:52 -0800
From: "Geddes, Brian J" <brian.j.geddes@intel.com>
Subject: RE: Team3S: Re: 3S-Racers: Official KYB response II
 
I believe JIC has a rebuild center in California.  Tein has recently stepped up their US presence  as well, and they may have rebuild capabilities on this continent now.
 
- - Brian
 
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Date: Thu, 31 Oct 2002 09:21:48 -0800
From: "Riyan Mynuddin" <riyan@hotpop.com>
Subject: RE: Team3S: was: high compression. bad gauge? [now: checking bearings]
 
Yes, I have heard enough from the list to make me want to check my bearings as well (esp. with  188k miles!). Can I do this by myself, or should I pay satan?
 
- -----Original Message-----
From: David Thrower [mailto:repairerr@worldnet.att.net]
Sent: Wednesday, October 30, 2002 8:29 PM
Subject: RE: Team3S: high compression. bad gauge?
 
Riyan,
 In my opinion I would not get so concerned about compression pressures as long as the engine is  running good.  From what I have seen here on the list I would worry more about bearing condition  than anything, that's why when the snow flies here in Harrisburg, PA., the Stealth is going up on  "blocks", and the pan is coming down to check/replace bearings. With 129K on my engine, I am  looking forward to see what wear there is on them.  Results Later,  Dave Thrower
  92 R/T TT
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Thu, 31 Oct 2002 11:44:50 -0500
From: Jeff.A.Williamson@jci.com
Subject: Team3S: re: Unusually High Knock Sums - What's the Deal?
 
Thanks for your ideas on this problem. Most of the responses to my questions suggest carbon  build-up, bad motor mounts, bad knock sensor, or weak ignition system as the cause.
 
I checked the compression not long ago, and was getting 155 to 160psi in all 6 cylinders. At that  time, I also flushed out and cleaned the intake plenum and intake manifold, if that makes any  difference. The plugs and wires are not very old, but I'm still running with the stock coils.
 
So before I spend hundreds of dollars, is there a way to determine if the motor mounts are bad? Of  the 4 mounts, which ones are usually suspect? Is the rear mount tough to get to? And likewise, is  it possible to determine if the knock sensor is bad?
 
Thanks again.
 
Jeff W.
'92VR4
Belleville, MI
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Thu, 31 Oct 2002 12:30:33 -0500
From: "Furman, Russell" <RFurman2@MassMutual.com>
Subject: Team3S: RE: Coilover poll
 
Hi guys/gals, could anyone who is in the position to buy either the Tein HA or JIC FLT-A2 set up  send me an email OFF LIST
 
Reason I ask is I have a contact that may be willing to do a group buy but I want to get a count  of the number of people who are ready to buy in the next 3-4 weeks.
 
FYI the HA's retail 1450 (with pillow ball mounts) and the FLT A2's retail for 1900
 
I will cc the list as I sort out the last few details (price, having them drop shipped to each  person's house, etc...)
 
It seems there is some dissatisfaction with what "inexpensive" suspension upgrade options there  are available for our cars.
 
Russ Furman
CT
93 VR-4 (currently under the knife)
 
JIC website is www.JIC-Magic.com
TEIN website is http://www.teinusa.com/
 
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Date: Thu, 31 Oct 2002 11:13:48 -0500
From: Jeff.A.Williamson@jci.com
Subject: Team3S: Suspension/Steering Issues
 
My '92VR4 has some suspension and steering issues that I can't figure out. It's got 151K miles on  it, and I drive it over the Michigan potholes everyday.
 
1) The steering feels loose. I replaced the tie rod ends 28K miles ago, the front wheel bearings  5K miles ago, and the lower control arms 16K miles ago. Front alignment is perfect. Rear alignment  is off a bit (it squats a little with the tops of the tires leaning inward) and I'm told this  can't be fixed easily. But I don't know how this would cause slack in the steering. Is it possible  that the steering gear has worn? Is there an adjustment for this? What else could be causing this?
 
2) The car seems to "float" down the road. It doesn't feel tight and firm like it once did. It  exhibits a significant amount of "roll" in turns. Switching the ECS to "sport" helps, but it's  still not near as tight as it once was. I replaced the struts with stock replacements 51K miles  ago. They don't appear to be leaking and they don't make that "knocking" sound like the old struts  did when they wore out. I installed new tires and wheels last week, but this didn't help. The car  still sits high like it always has, and doesn't appear to "sag" like I would expect it to if the  springs were weak. Any ideas?
 
Thanks.
 
Jeff W.
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Thu, 31 Oct 2002 09:35:29 -0800
From: "Riyan Mynuddin" <riyan@hotpop.com>
Subject: RE: Team3S: How to get the timing belt on right??
 
3. I'll note that and let it sit to stretch every time.
 
4. I know exactly what you mean. This is that part of the manual that I read like 5 times before I  even started the 60k tune-up :)  So yes, I did retard the mark on the crank like as the shop manual  indicates.
 
5. I got a hold of a ruler with a slide dial for $3.49 that reads 32nds of an inch. If I try this  slide rule out and if I don't feel comfortable (I bet I won't feel comfortable...being the  perfectionist I am), I'll check home depot or some other hardware store because sears only had  calipers that measure point to point lengths, not inside diameters. Actually I think they might  have had a few that do insides, but the measurement heads were too big to fit in that tiny space.
 
I'll be sure to note part numbers for the FAQ update.
 
***
 
I was planning on doing the belt yesterday or today, but I'm just getting so tied up with other  things. My cleaned/flow matched 450cc injectors come in tomorrow, so maybe I'll just do everything  tomorrow.
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Thu, 31 Oct 2002 13:24:35 -0500
From: "Alex Pedenko" <alex@kolosy.com>
Subject: RE: Team3S: was: high compression. bad gauge? [now: checking bearings]
 
AFAIK, checking the bearings involves removing the engine and tearing it down completely. I've  only done this on a Honda bike engine, but we had the engine out on a table and split the crank  case. If you're gonna undertake a project like that, you might as well just replace the innards  while you're at it (forged pistons, maybe over bore, etc...), because the work involved in getting  to the bearings is the same as the work in getting to the pistons and stuff...
 
Alex.
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Thu, 31 Oct 2002 13:30:09 EST
From: MerisaPDX@aol.com
Subject: Team3S: Automatic Transmission Meltdown - HELP????
 
I have a 1991 Stealth RT DOHC non TT.  I have had the car for 4 years and in
the course of 4 years I have gone through 4 transmissions, 2 used and the
last 2 rebuilt.
 
Last night the last transmission that I had put in my car, with less than
6,000 miles on the transmission, decided to treat itself apart last night. 
The transmission is under warranty so it is being replaced as we speak.
 
I have had it with this car and am wanting to sell it.  The car has new tires
on it P245 45 ZR 16, new brakes all around, a total rebuild on the motor, a
pioneer CD player, and soon a new automatic transmission.  In the next 30
days I will also be replacing the struts as well.  If anyone would be
interested in this California car please let me know.  By the way, the
interior is leather and the exterior is Teal Blue (factory color).
 
Merrisa Coleman
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Thu, 31 Oct 2002 20:25:50 -0000
From: "Jeff Lucius" <jlucius@stealth316.com>
Subject: Re: Team3S: checking bearings
 
"Alex Pedenko" wrote: "AFAIK, checking the bearings involves removing the
engine and tearing it down completely."
- -------------------------------------------
Rod bearings are completely accessible with the oil pan removed (and the crank
left in place).
 
Oil pan removal:
http://www.stealth316.com/2-oilpan.htm
 
I goes without saying that the engine should be removed and torn apart to
replace crank main bearings.
 
This list had an extensive discussion about "preventive maintenance"
replacement of rod bearings in August 2001. Below is Cyrus's great post:
 
Jeff Lucius, http://www.stealth316.com/
 
- ----- Original Message -----
From: <NassiriC@aol.com>
Sent: Thursday, August 16, 2001 4:35 PM
Subject: Team3S: RE: Rod bearing preventative maintenance?
 
>>He suggested changing the rod
>>bearings every 20-30K miles. That's right. Make it part of the regular
>>maintenance programs for our cars - like changing tranny fluid. Replace
>>them before they have a chance to ruin the crank.
 
I would never take my car back to someone that suggested this!!
 
Ok, finally an area I'm an expert in.  I don't know the Mitsu engine that
well, but I know just about everything there is to know about re-building
bottom ends for hi-po motors like circle track V-8's which spin above 8000
rpm for more then 25 minutes at a time - that's like spinning your Mitsu
motor at 9500 rpm for almost half an hour - anybody want to try it?
 
1.  Bearings (rod or main) fail because of a mistake made by the engine
builder, either in not addressing the shortcomings of the oiling system, or
just improperly installing them.  If you're changing your bearings every 20 -
30k miles, there is something wrong.  STOP, have it checked out.
 
2.  Properly installed and prepped bearings WILL NOT FAIL!!!! There is always
a good reason for a bearing failure, for rod bearings, it is usually improper
rod side clearance that leads to poor or improper oil travel.  Excessive side
clearance can actually be considered an oil leak in many V-8 motors.  If #5
and #6 are the ones that always seem to die, chances are that not enough oil
is getting back there.  Given that all other factors check out (no oil
starvation do to low levels, or high side loads in racing) this is probably
due to improper side clearances, or just a poor oiling design, either way it
can be fixed.
 
3.  Installing rod bearings by pulling the oil pan and taking the old ones
out and putting the new ones in is a perfect way to ENSURE that your bearings
will only last 5 - 15K miles!!!!!  This method is OK for the family
grocery-getter that will never see a tick above 4000 rpm, but it has no place
in a 400 hp motor that regularly spins to 7000 rpm!!!  Changing bearings 'in
the field' is like performing surgery in a septic tank - there are sooooo
many things wrong with it!  Bearings need to be torqued and clearanced
properly, and everything needs to be painfully CLEAN!!!  Professional engine
builders don't even spray thin film oil between the bearing and the saddle
when they are installing/clearancing them, because even a micro fine layer of
wd-40 will throw off clearances and torque settings.  Do you ever wonder why
auto manufacturers spend hundreds of millions of dollars on 'Clean' rooms to
assemble their engines?  And all this expense is for your average, every-day,
motor, things get even tighter when you start talking about motors that are
putting out 2.5 hp per cubic inch, which a lot of our motors are doing.
 
So what do you do about rod bearings?
 
1.  Make sure nothing is wrong with the crank;
    - Check for runout - has the crank been dropped or mishandled before? 
Cranks look and feel bullet proof, but just dropping one on it's side is
enough to destroy it.  Also, the slightest nick or scratch in a bearing
journal means the crank needs to be ground/polished.
    - Magnaflux for cracks - if you've broken parts like pistons or rods,
chances are good the crank may be damaged - Magnafluxing is cheap insurance -
while your at it, Magnaflux your rods, if they check out, have them
shotpeened and heat treated or cryoed if you're really serious.
    - check for correct end-play, and all associated tolerances
    - check the location of the oil galleries for each rod journal, there is
a possibility that they are not centered on the bearing correctly, if they
aren't, there are things a professional crank builder can do, or you may need
a new crank.
 
2.  Make sure nothing is wrong with your mains, have them align bored if
necessary.  Also carefully check main bearing clearances and torque settings.
 
3.  Have a professional look at your crank.  There may be some shortcomings
in the design.  By chamfering oiling holes and radiusing certain parts, oil
flow can be dramatically improved.
 
I know a lot of people are thinking "Hmmm, this guy is nuts, it is easier
just to change bearings every 25000 miles".  That's kind of like saying: 
"It's easier to change livers every 10 years then to stop drinking". Bearings
don't always 'spin', a lot of times they 'seize', when this happens, you'll
have to buy and entirely new long block, and potentially new turbos and
exhaust manifolds.  Also, if a bearing has 'spun', your crank should been
re-ground/polished, and the big end of the rod should be resized, if you
don't do this, you should practice apologizing to the other racers for all
the oil your 'motor grenade' just spilled on the track.
 
In short, if you're pushing your motor, which most of us are, it needs to be
seriously prepped.  Blueprinting a motor may cost a bit and generally doesn't
add much HP, but it's a lot nicer and cheaper then collecting little engine
parts off the track.  Plus a properly prepared Mitsu motor should spin up to
8000 rpm before valve float or head breathing become a problem, if you can
hold boost to that level, you're talking about some serious HP gains.  Side
note: Because we are ultimately limited in power by detonation cause by
excessive boost, adding rpm is a great way to make more HP.  If you make 300
ft/lbs of torque at 7000rpm , you get 399 hp, by holding that torque for just
another 1000 rpm, you get an added 57 HP!  I would never spin my stock motor
to those levels, but as soon as it dies, I'll rebuild it properly, and
blueprint the bottom end, and rev it to 8000 rpm all day long.
 
Caveat:  I've made a lot of 'blanket' statements here, and I'm sure someone
has an anecdotal story about their Uncle Bob's friend that rebuild a motor in
a sand storm using only chewing gum and duct-tape, and the motor lasted
500,000 miles ….. yada yada yada.  In real life, I've spend thousands of
hours working with/reading about/and watching motors on the track and in the
dyno cell.  The one thing I've learned is that you can pay now and enjoy your
car, or you can save your money now, worry about your motor the whole time,
and feel like a real ass as you sit in the passengers seat of your
girlfriends Hyundai, and watch your beloved car being trucked down the
freeway on the back of a tow truck.
 
End of Rant
 
Cyrus
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Thu, 31 Oct 2002 16:36:55 -0500
From: pvg1@daimlerchrysler.com
Subject: Re: Team3S: checking bearings
 
>Do you ever wonder why
>auto manufacturers spend hundreds of millions
>of dollars on 'Clean' rooms to
>assemble their engines?
 
I just wanted to say that I have no comment on that. ;-)
 
Philip
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Thu, 31 Oct 2002 14:52:27 -0800
From: "Bob Forrest" <bf@bobforrest.com>
Subject: Team3S: New possibility re: spring/strut/coilover discussion...
 
Like many of you, I'm looking for an upgrade for my current setup, which is Eibach ProKit springs  with KYB (phooey) struts, and I've been talking to one of the NASA instructors, who has his own  shop...  He had suggested that I NOT get the KYBs, since "they've got a lousy return rate, that's  just not tough enough for racing", but I didn't listen...  ;-(
 
He told me today about two more possibilities that no one else has mentioned on Team3S.  (BTW, the  guy has a thick accent, and I don't fully understand all he was saying on the phone, so I'll have  to research it further.  And I want to see real specs before I consider it.)  I'm not in the  position
(financially) to do anything until the beginning of next year, but before you guys commit to a  group buy, I want to throw these "late entries" out to you... These are 2 systems which were  formerly (until this month) only available on special order from Japan, but will now be  distributed in the US.  I'll leave it up to you guys to follow up on the names and web searches,  since I don't have the time (nor the need) right now...
 
1).  H&K springs with Billstein(sp?) struts - a medium-grade coilover racing setup which is what  many of his fellow racers use.  They just came out with this milder "flavor" of this racing  system, which used to cost ~$2500+ on special order from Japan;  his cost is just over $1100, so  he'll be selling for $1300 or so for group buys.  He's still gathering the info and will be  forwarding to me in the next few days, but perhaps you dudes/dudettes can find out about it  sooner.  The system is adjustable (at installation) with spring rates from 300# to #1000#, but I  don't think it's adjustable at the track. Again, stay tuned...
 
2).  Tokico "Alumina-R" Setup.  Made by the same folks who make Mitsu struts, this is a steel  version of the Aluminum/Titanium coilover racing setup that many pro racers use, (which is in the  $3k to $20k range).  He said it has the SAME guts, but is heavier than the pro setup because of  the steel.  And a wide range of adjustments, same as the system above.  I don't know about  adjustments at the track.  With so many performance cars currently available, Tokico sees an  American market for people who want a bit more performance for street and track.  He suggested  that at ~$1300 cost, he'd be selling them for under $1500.
 
That's all I've got for now, but he was very excited about these systems as
being applicable to my car.   He's ridden with me racing, and worked on my
car.  He's driven it at the track, too, to help me with my setup, so he knows my car and what it  needs.  Let's hope he is on to something...  I'll get more info to you folks as soon as he gets it  out to me.
 
Best,
Forrest
 
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Date: Thu, 31 Oct 2002 18:03:43 -0500
From: "Furman, Russell" <RFurman2@MassMutual.com>
Subject: RE: Team3S: New possibility re: spring/strut/coilover discussion. ..
 
Thanks Bob, well finally we have more options.  Now the question is what will be the most cost  effective for us?  I hope it is one of these newer options you just mentioned.
 
I still have not fully gotten the original GB off the ground and will have to see if maybe we can  add these in as options....
 
And Bob could you talk to your guy for pricing for the TEIN's and JIC's and send me a line?  I  really am looking to get the most for my buck and bring a few people along for the ride......
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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Date: Thu, 31 Oct 2002 17:14:12 -0700
From: Desert Fox <bigfoot@simmgene.com>
Subject: Team3S: 17" vs. 18"
 
I just got my snow tires on the other day as we have had 3 days of snow this week and temperatures  around 0°F. My Pirelli Snow Sport 235/45R17 on the Mile Miglia Spider 17" rims ride so much better  than my stock 18" chromies. Mostly because the OEM wheels were abused by the previous owner and  I've put a couple of dents in them myself.
 
Seems like a lot of you track racing VR-4 types use 17" for their racing tires. It seems to me  that the 18" give tighter handling and harsher ride. But for daily driving, the coo shier ride of  the slightly higher profile tire sure is nice. Has anybody noticed any disadvantage to running the  17" wheels instead of the 18"? Faster? Slower cornering? More body roll?
 
I'm just thinking that since the difference in ride is so dramatic, I should really start thinking  about replacing the OEM 18" chromies that are, well, thrashed.
 
So lets hear it! Do I get another set of 17" or do I replace the OEM 18" wheels with other 18"?
 
- --
Paul/.
95 black 3000GT VR-4
98 VFR800F, TBR aluminum hi exit
formerly reasonable and prudent
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Thu, 31 Oct 2002 17:15:49 -0800
From: "fastmax" <fastmax@cox.net>
Subject: Re: Team3S: 17" vs. 18"
 
In my case the decision to stay with the 17" rims was dictated by the manufacturers --- 17" R  compound tires are as much as $50 per tire less than their 18" counterparts or they don't offer a  race tire in 18" at all. Yokohama and Kumho don't offer an 18" on their race tires. I've only used  17" so I have no info on the other sizes. Test's done by some of the car mags show little  difference between the 17", 18" or 19" wheel/tire combos.
 
        Jim Berry ==================================================
- ----- Original Message -----
From: "Desert Fox" <bigfoot@simmgene.com>
Sent: Thursday, October 31, 2002 4:14 PM
Subject: Team3S: 17" vs. 18"
 
> I just got my snow tires on the other day as we have had 3 days of
> snow this week and temperatures around 0°F. My Pirelli Snow Sport
> 235/45R17 on the Mile Miglia Spider 17" rims ride so much better than
> my stock 18" chromies. Mostly because the OEM wheels were abused by
> the previous owner and I've put a couple of dents in them myself.
>
> Seems like a lot of you track racing VR-4 types use 17" for their
> racing tires. It seems to me that the 18" give tighter handling and
> harsher ride. But for daily driving, the coo shier ride of the
> slightly higher profile tire sure is nice. Has anybody noticed any
> disadvantage to running the 17" wheels instead of the 18"? Faster?
> Slower cornering? More body roll?
>
> I'm just thinking that since the difference in ride is so dramatic, I
> should really start thinking about replacing the OEM 18" chromies that
> are, well, thrashed.
>
> So lets hear it! Do I get another set of 17" or do I replace the OEM
> 18" wheels with other 18"?
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Thu, 31 Oct 2002 19:32:13 -0600
From: "merritt@cedar-rapids.net" <merritt@cedar-rapids.net>
Subject: Team3S: Radiators
 
I have a choice between buying an $800 dual pass aluminum racing radiator from PPE or a $600  single pass radiator from DarkSide. Both radiators are built by the same company (C&R Racing).  I've asked C&R what they think, and am waiting as fast as I can for their response.
 
I'm ready to buy one or the other. I need a racing rad bad.
 
Opinions?
 
Rich
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Thu, 31 Oct 2002 20:35:51 -0500
From: "bob atkins" <ratkins@cfl.rr.com>
Subject: Re: Team3S: 17" vs. 18"
 
Kumho does offer 18" in their new race tire the ecsta v700
I just put a set of 265x35x18 on 2nd set of rims Monday -    at $185 per
though -  and 18" are clearly more limited in brand / model / size than 17"
 
bob atkins (g8rbob)
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
------------------------------
 
Date: Thu, 31 Oct 2002 17:48:49 -0800
From: "fastmax" <fastmax@cox.net>
Subject: Team3S: Re: 3S-Racers: Radiators
 
dual Pass !!!!!!!!!!!
 
***  Info:  http://www.Team3S.com/Rules.htm  ***
 
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End of Team3S: 3000GT & Stealth V1 #986
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