Team3S: 3000GT & Stealth    Sunday, March 17 2002    Volume 01 : Number 785




----------------------------------------------------------------------

Date: Sat, 16 Mar 2002 13:30:29 -0500
From: "Jon" <jon@ncfpc.com>
Subject: Team3S: Couple questions

Hey guys,

    Recently my 91' VR-4 Twin Turbo has been acting up on me.  Occasionally
when starting the car (not necessarily the first of the day) it starts fine,
then idles ridiculously low... giving it gas doesn't help, it sometimes
makes it worse (forcing it to idle lower).  Giving it MORE gas will slowly
raise the RPMs, but barely above 1000 or 2000.  Then, after letting off the
gas again it just sinks down.  It'll often stall when this is happening.  If
I force the car to start moving, it will be fine... its just while I'm
sitting there.  If I idle at a stop sign two seconds down the road after
this happens, its fine.  The strange thing is that giving it gas seems to
make it worse... my MAS has been changed recently, so I don't think it has
anything to do with that.  It happens maybe about 25% of the time when
starting my car, so its not like a constant problem.  Any ideas what could
be causing this?  I'm noticing my exhaust sounds a lot richer than usual
with a lot of chugs and pops, and I don't know if that is a side effect of
the problem?  I'm not sure..
    Second, I don't know if there is an easy explanation for this one, but
my interval setting, and the off setting on my wipers insist on stopping the
wipers in the MIDDLE of the my windshield.  Any ideas what could be causing
this?

    Thanks a lot guys,
        --Jon

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Sat, 16 Mar 2002 18:55:54 -0500
From: "Tom Terflinger" <terflit@hotmail.com>
Subject: Team3S: Help me help myself!

Thank you in advance for reading this and or responding!

Today I attempted to tune my car w/o the aid of a dattaloger or any other
advanced equipment. In particular I am trying to set 3 HKS components, a EVC
4, a GCC, and a VPC. First and foremost the EVC 4 boost controller, I set it
via instructions off a 300zx users website as there was no support from HKS
after emailing and calling them. The instructions had me run in 3rd gear
from 2,500rpm to 7,000rpm. 45-130mph while in L mode for learn. You do 2
runs the first one the EVC beeps around 3,500rpm but you dont let off. The
second run it beeps when you let off at redline. After this you set the low
and high boost level and SBC (scramble) also the offset??? can be set. I
used .95 bar for my low boost and 1.05 for the high. I then set the SBC for
15 seconds @ 1.2 bar I belive. Anyhow the car runs great now, very fast in
every gear aftermarket boost gauge show about .95 bar. The car has problems
in almost every gear between 5,000 and 6,000 rpm! It shakes and stutters and
goes down to .5 bar (factory setting I think) This would be the boost
controller I would think except it should do this at 7,000 rpm according to
the runs I made earlier and/or me going above 1.05 bar which wasnt on the
boost gauge. Also the boost controller should beep as a warning which never
occoured. Now I am wondering if I am experiencing fuel cut (previously I
never boosted above .75 bar). I read a post that says it feels like you hit
a brick wall w/ fuel cut. I am fine holding 1bar (or close to it) up till
5,000 rpm in any gear. I have the VPC and GCC which work together to richen
or lean my fuel curve but I dont know how to set them. Currently I have my
vpc set to +4 response, +6 Gain, +2 Idle, +6 Output. The GCC which I belive
fine tunes the VPC is set to +4 for 700/.60, +6 for 2400/.00, +8 5800/.80,
and +10 7500/1.20. I really dont understand what the numbers mean on the GCC
I thought they were rpms over bar but I am not sure they go up and down. Any
help is VERY appreciated, I dont know where else to go or who to ask.

Thanks in advance!
TNT3KGT

92 VR4
Stillen DP
HKS Supper Dragger
Greddy BOV
Blitz turbo timer
HKS VPC
HKS EVC
HKS GCC

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Sun, 17 Mar 2002 01:47:24 +0100
From: "Roger Gerl" <roger.gerl@bluewin.ch>
Subject: Re: Team3S: Help me help myself! (VPC Help needed)

Tom,

There is only one advice for the moment : DO NOT BOOST ABOVE 1 bar ! Forget
the scramble boost as this may cause very fast severe damage !

The next step is to get at least a good A/F meter that shows you what you
are doing to the car. A datalogger of course is the best choice.

You do not write anything about larger injectors nor fuel pump and therefore
1 bar is your limit.

> 15 seconds @ 1.2 bar I belive. Anyhow the car runs great now, very fast in
> every gear aftermarket boost gauge show about .95 bar. The car has
problems
> in almost every gear between 5,000 and 6,000 rpm! It shakes and stutters
and
> goes down to .5 bar (factory setting I think) This would be the boost

You say the car runs great and in the next sentence you speak of problems in
every gear ?? Sounds strange to me as I would not say that this behaviour is
great at all. What you are experiencing is heavy retarding of timing as well
as some sequrity actions by the engine control unit. This is initiated as
your engine is in HIGH danger. To say the worst, your engine may internally
damaged already. This sounds horrible but overboosting and the effects you
are describing do not sound good.

> 5,000 rpm in any gear. I have the VPC and GCC which work together to
richen
> or lean my fuel curve but I dont know how to set them. Currently I have my
> vpc set to +4 response, +6 Gain, +2 Idle, +6 Output. The GCC which I
belive
> fine tunes the VPC is set to +4 for 700/.60, +6 for 2400/.00, +8 5800/.80,
> and +10 7500/1.20. I really dont understand what the numbers mean on the
GCC

First crank boostdown to factory settings as you don't know at all what the
situation is. Learn about the settings and get the desired tuning
instruments to make sure you do not run on the dark side of the moon. With
wrong settings of the VPC or GCC you can damage your engine within a minute
!

I guess you bought the car with the stuff already equipped and you are
missing the manuals. A few of us do have the VPC too. This is why I make an
addition to the topic. But before you start tuning it you NEED to have an
A/F meter (you can also use a good voltmeter) or a datalogger www.tmo.com
(or pocketlogger).

Roger
93'3000GT TT
www.rtec.ch

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Sat, 16 Mar 2002 19:10:33 -0600
From: "Jannusch, Matt" <mjannusch@marketwatch.com>
Subject: RE: Team3S: Help me help myself!

> After this you set the low and high boost level and
> SBC (scramble) also the offset??? can be set. I
> used .95 bar for my low boost and 1.05 for the
> high.

Ooops.  The low needs to be set to the wastegate response pressure.  That is
.45 kg/cm^2 (what the EVC measures pressure in - kilograms per square
centimeter).  With it set that high, the EVC won't properly control boost.

> I then set the SBC for 15 seconds @ 1.2 bar I
> belive. Anyhow the car runs great now, very
> fast in every gear aftermarket boost gauge show
> about .95 bar. The car has problems in almost
> every gear between 5,000 and 6,000 rpm! It shakes
> and stutters and goes down to .5 bar (factory
> setting I think) This would be the boost
> controller I would think except it should do
> this at 7,000 rpm according to the runs I
> made earlier and/or me going above 1.05 bar which
> wasnt on the boost gauge. Also the boost
> controller should beep as a warning which
> never occoured.

Umm 1.2 bar scramble-boost?  Not good.  1.2 on a stock fuel system and
street fuel is a quick trip to the motor rebuilder.

> I have the VPC and GCC which work together to richen
> or lean my fuel curve but I dont know how to set them.
> Currently I have my vpc set to +4 response, +6 Gain,
> +2 Idle, +6 Output. The GCC which I belive fine
> tunes the VPC is set to +4 for 700/.60, +6 for
> 2400/.00, +8 5800/.80, and +10 7500/1.20. I really
> dont understand what the numbers mean on the GCC

Why do you have a VPC and GCC with no fuel system upgrades (or did you
forget to tell us about them?)?  If you don't need to use those (and on
stock injectors you don't - and it won't help much to have it even if it is
properly tuned) then having it and not knowing how to tune it can be very
hazardous to your car's health.

The problems between 5000-6000 RPM don't sound good at all.  Could be as
simple as spark blowout (did you regap your plugs to .032?) or as major as
piston damage from overboost and/or running too lean with the VPC/GCC
improperly adjusted.

Let's hope not...

- -Matt
'95 3000GT Spyder VR4

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Sat, 16 Mar 2002 21:55:41 -0500
From: "Aamer" <aamer@thepentagon.com>
Subject: Team3S: GCC?

Ok, I'm sorry if this is a stupid question, but I've been seeing a lot of
posts about "GCC's" lately. Usually people will say something about having a
"VPC + GCC". Well, I'm assuming that by VPC they are referring to a Vacuum
Pressure Controller; but I'm a bit puzzled on this whole GCC deal.

Could someone please fill me in on this?

Thanks.

Aamer Abbas
'94 3000GT (DOHC -- Naturally Aspirated)
email: aamer@thepentagon.com
fax: (707) 982-8817 [add +1 country code if faxing from outside the United
States]

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Sun, 17 Mar 2002 00:07:29 -0500
From: "Philip V. Glazatov" <gphilip@umich.edu>
Subject: Team3S: Japanese/Chinese help??

Hi guys,

I am installing as Apexi-ITC ignition timing controller and I have no clue
which wires to hook up where. The manual is in Japanese and Apexi-usa.com
does not have English instructions for the ITC. Could anyone help me read this?

http://www-personal.umich.edu/~gphilip/ITC_wires.jpg

Most likely these are colors of the ITC wires. If you guys could help me
with this part I have almost figured out the rest. Thanks.

Philip

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Sat, 16 Mar 2002 23:36:48 -0600
From: "Jannusch, Matt" <mjannusch@marketwatch.com>
Subject: RE: Team3S: GCC?

> Ok, I'm sorry if this is a stupid question, but I've been
> seeing a lot of posts about "GCC's" lately. Usually people
> will say something about having a "VPC + GCC". Well, I'm
> assuming that by VPC they are referring to a Vacuum Pressure
> Controller; but I'm a bit puzzled on this whole GCC deal.

VPC = Vein Pressure Controller.  Made by HKS for the turbo cars.  Switches
airflow metering from the factory Karman vortex mass-airflow measuring
system to a speed-density system that uses manifold pressure, temp and (I
think) barometric pressure and various engine-specific numbers (like
volumetric efficiency) to determine how much fuel to inject.

With speed-density there is no airflow "meter" so there is much less intake
restriction and also eliminates problems like MAF overrun if you flow more
air than the factory MAF can meter properly.  The VPC also can run bigger
injectors (really the main reason for wanting to run a VPC in the first
place).

The GCC is also by HKS and allows better fine-tuning of the VPC.  The VPC is
fairly coarse in its adjustments, the GCC can help tweak things a bit
better.

Essentially, if you can't get the car dialed in well enough with the four
knobs on the VPC then you add a GCC to get better adjustability.

- -Matt
'95 3000GT Spyder VR4

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Sun, 17 Mar 2002 00:48:14 -0600
From: Kar-Yeong Teoh <karyeong@yahoo.com>
Subject: Re: Team3S: Japanese/Chinese help??

Philip,

You're in luck, I know chinese. ;)

It goes
Purple, Green, Yellow, White.

Kar-Yeong
95 RT/TT
Jobless Software Engineer with 6 months work experience looking for a
programming career. Speaks C/C++, VB, and of course, Chinese.
Resume at http://csmajors.com/resume.doc

Philip V. Glazatov wrote:
> Hi guys,
>
> I am installing as Apexi-ITC ignition timing controller and I have no
> clue which wires to hook up where. The manual is in Japanese and
> Apexi-usa.com does not have English instructions for the ITC. Could
> anyone help me read this?
>
> http://www-personal.umich.edu/~gphilip/ITC_wires.jpg
>
> Most likely these are colors of the ITC wires. If you guys could help me
> with this part I have almost figured out the rest. Thanks.
>
> Philip

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Sun, 17 Mar 2002 00:03:28 -0600
From: "Todd D.Shelton" <tds@brightok.net>
Subject: Re: Team3S: 5mm spacers - Teins

- -----Original Message-----
From: Todd D.Shelton <tds@brightok.net>
To: team3s@team3s.com <team3s@team3s.com>
Date: Friday, March 15, 2002 4:20 PM
Subject: Re: Team3S: 5mm spacers

>When I was gathering info for my Tein purchase,
>I came upon a posting of the available springs with the
>ratings listed for our setup.  The poster listed the
>specs and the price converted from Yen at the time.
>I *think* it was on 3SI.org - if needed, I could
>try to locate it again.  It would probably take some
>time to order/get them if they aren't stocked at the
>US distributor location.  An email to the US sales
>staff at Tein.com would confirm.
>
>The GABS are no longer imported to the US so
>that option was out for me ...
>
>- tds
>
>http://www.brightok.net/~tds
- -------------------------------------------------------------------

As a followup - here is the info I was referring to about
the different springs available for the Tein setup:

Stock setup that comes with the GTO/3S setup:

Front springs have an I.D. of 65, a rate of 12.0k, and
a length of 175mm.

The rear springs have an I.D.70-90, a rate of 8.0k, a length of 250mm.

Here is the chart for racing springs for the Tein setup:

http://www.tein.co.jp/rsp2e.html

You can also buy different standard springs,
which come in a varity of spring rates and they
are listed at:
 
http://www.tein.co.jp/stsp2e.html

- - tds

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Sat, 16 Mar 2002 23:13:15 -0800
From: "BlackLight" <BlackLight@Planetice.net>
Subject: RE: Team3S: Transfercase for 6 speed

I already have a 6 spd, but it's a 94 so it has an aluminum casing then?
So if I upgrade I should get a 95 + xfer case with the cast iron casing
then right? Should bolt right in shouldn't it?

Matt Nelson
1994 RT TT
Computer Sales Consultant
Gateway Computers, Salem OR
Work Phone 503-587-7113
BlackLight@Planetice.Net
www.BlackLight.5u.com

- -----Original Message-----
From: owner-team3s@team3s.com [mailto:owner-team3s@team3s.com] On Behalf
Of Mikael Kenson
Sent: Friday, March 15, 2002 2:27 AM
To: Team3S@stealth-3000gt.st
Subject: Team3S: Transfercase for 6 speed

How much stronger is the cast iron gen 3 transfercase compared to a
first gen aluminium TC?

Will it brake in the housing/case as my previos aluminium ones has done?
(I split them in two so one half falls to the ground!)

Has anyone had one of these improved TC's to fail?

/Mikael Kenson http://www.3000gt.nu

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Sun, 17 Mar 2002 07:06:15 -0500 (EST)
From: Joseph Spainhour <spainhou@coastalnet.com>
Subject: Team3S: break mismatch

Hello all,

  Stupid me put the breaks on wrong (too much beer that day).
I put both front pads on one side and both back pads on another side.
They were broke in yesterday. Maybe 10 miles or so. No further
driving has been done. Should I correct the problem by moving the two
incorect pads, leave it alone until the next break job, or buy new
pads and replace them.

Thanks,

Joseph
93 3kgt vr4

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Sun, 17 Mar 2002 13:42:58 +0100
From: "Roger Gerl" <roger.gerl@bluewin.ch>
Subject: Team3S: Ignition upgrade (warning and options)

Since a long time we are in research for a solution that gets rid of the
spark blowout at high boost. Our weak ignition system (small transistors,
low current, medium voltage) consists of a coil driver transistor module and
three coils firing twice (one as waste spark).

Now one solutions was found by using an aftermarket ignition amplifier with
other coils. As the parts are expensive one may onyl upgrade the coils but
here rises a big problem as the aftermarket coil from Accel used on
motorcycles has a primary resistance of 3 Ohms what is way too high compared
to the stock 0.67 - 0.81 Ohms. Therefore NEVER used them with the stock
ignition module as it may be damaged due to the limitation of the
transistors. In fact they are also the limtiers for the current and
therefore an ever lower voltage may be produced by the coils.

Therefore, only use an aftermarket igntion amplifier like MSD DIS-4 (with
coil adapters) or HKS TwinPower.

Another way to be investigated is using the Accel coils for GM cars. Just
search the web for more information on 140016 (Coil pack for the GN Turbo)
and 140017 (Super DIS coil). Both are providing a good primary resistance
(stock : 067-0.81, Coil Pack 0.7Ohm +/- 10%, Super Coil 0.5Ohm +/- 10%).
Secondary resistance is not that important as the inducted voltage is (Pack
: 42kV, Super coil : 45kV, stock ... I couldn't find but it's about 39kV). I
ordered both parts but it's very expensive to get the stuff over to Europe.

Roger
93'3000GT TT
www.rtec.ch

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Sun, 17 Mar 2002 07:55:44 -0500
From: "bdtrent" <bdtrent@netzero.net>
Subject: Team3S: DNPerformance BOV

Has anyone used the DNPerformance BOV?  It looks like a nice piece at a good
price, but I can't confirm if it can be set up as a pressure bypass.  I
havn't gotten any feedback from Don at DN, otherwise I wouldn't be bothering
the list.

Regards,
DaveT/92TT

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Sun, 17 Mar 2002 11:02:51 -0500
From: "Ioan Raicu" <iraicu@directvinternet.com>
Subject: Team3S: EGT probe installation

Hello,

I recently had a failing EGT probe and had to replace it.  Just for the
sake of painting a complete picture, I was reading cruising (70mph) EGT
at about 850~875 degrees Celsius, and have seen it as high as 1100
degrees Celsius in a high speed run (~160 mph).  Everything ran great,
and although everybody that I talked to told me to turn down the boost
from 14PSI to something lower until I see lower temps, I drove without
changing anything and the car is still ticking after 20K miles and one a
half year of driving (by the way, I have a basic BPU).  Several days
ago, I finally installed a new EGT probe, and the resulting temperature
readings are totally different.  I now get about 620 degrees Celsius
while cruising at 70 mph and have yet to see it get to 900 degrees
Celsius.  I have not done more than 130 mph yet since the new sensor was
installed, so the temps might still be higher when I push the car even
harder.  My question now….

The probe’s sensor (GREDDY) is a little less than 1 inch long.  The
first probe I had installed, I just drilled in the front manifold and
screwed in the probe’s fitting and I was done.  Most likely, the probe’s
sensor was sitting entirely in the manifold.  When I tried to put the
second (new) probe in, I found that the hole I drilled was way too big
and that the probe would come loose within minutes of driving.  In order
not to drill another hole, I had a shop weld a half an inch piece of
metal right above the whole, which also increased the amount of
threading I would have from one or two threads, to half an inch worth of
threads…  The only problem now is that the probe’s sensor is only barely
in the manifold, probably less than 1/4 of an inch (compared to almost a
whole inch).  Could this difference cause such a big temperature
difference, or could I have had a faulty temperature sensor?  How deep
are some of your EGT sensors placed in the manifold???

Thanks in advance.

John Raicu
94 Yellow TT
- --------------------------------------------------------
Ioan Raicu -- iraicu@cs.wayne.edu
Wayne State University -- http://www.wayne.edu/
Computer Science Dept -- http://www.cs.wayne.edu/
High Speed Networking Lab -- http://hsnl.cs.wayne.edu/

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Sun, 17 Mar 2002 11:57:54 -0500
From: "Philip V. Glazatov" <gphilip@umich.edu>
Subject: Re: Team3S: Japanese/Chinese help??

Guys, I got my answer, thanks to Kar-Yeong.
Someone please find him a programming job, he is very multilingual.

Philip

At 01:48 AM 3/17/2002, Kar-Yeong Teoh wrote:
>Philip,
>
>You're in luck, I know chinese. ;)
>
>It goes
>Purple, Green, Yellow, White.
>
>
>Kar-Yeong
>95 RT/TT
>Jobless Software Engineer with 6 months work experience looking for a
>programming career. Speaks C/C++, VB, and of course, Chinese.
>Resume at http://csmajors.com/resume.doc
>
>
>Philip V. Glazatov wrote:
>>Hi guys,
>>I am installing as Apexi-ITC ignition timing controller and I have no
>>clue which wires to hook up where. The manual is in Japanese and
>>Apexi-usa.com does not have English instructions for the ITC. Could
>>anyone help me read this?
>>http://www-personal.umich.edu/~gphilip/ITC_wires.jpg
>>Most likely these are colors of the ITC wires. If you guys could help me
>>with this part I have almost figured out the rest. Thanks.
>>Philip

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Sun, 17 Mar 2002 12:22:08 -0600
From: "xwing" <xwing@wi.rr.com>
Subject: Re: Team3S: Transfercase for 6 speed

In USA,  I think at the same time they changed to the 6 speed transaxle,
they changed to the cast iron transfer case.
My 94 VR4 has cast iron xfer case.
JT

From: "Mikael Kenson" <vr4@bahnhof.se>
> > What year did they start making the stronger TC's?
> I think these are the different versions...
> First gen TC, 91-92, Aluminium, 18 splines (5 speed gear box)
> Second gen TC, 93, Aluminium, 25 splines (5 speed gear box)
> Third gen TC, 94, Aluminium, haven't counted splines, (6 speed gear box)
> Fourth gen TC, 95-99, Cast iron,  haven't counted splines, (6 speed gear
box)
> If you want to see the difference you can check my web page for pictures
of a second gen TC lined up next to a fourth gen TC.
> http://www.3000gt.nu click on "Modifications" in the menu.
> Please note that you can't mix 5 speed and 6 speed parts. If you wan't to
upgrade you need to change Gearbox, rear dif, drive shaft, Transfer case,
shifter, shifter cables and lower radiator hose (!).
> /Mikael Kenson http://www.3000gt.nu

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

End of Team3S: 3000GT & Stealth V1 #785
***************************************