Team3S             Wednesday, June 6 2001             Volume 01 : Number 511




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Date: Mon, 4 Jun 2001 20:23:59 -0500
From: "Vineet Singh \(3S\)" <stealthtt@ecanfix.com>
Subject: Team3S: Re: : She's alive ! but

We installed new lifters on a car, and it ticked like crazy... even if
we revved the car a little. We even let it idle for around 3 minutes
before shutting it off thinking something was wrong. Took the
valvecover off, and lifters didn't feel overly hard or soft, so didn't
know what to do.

Later we found out, that if we just drove the car around a little and
put a little load on the engine, the lifters would stop ticking for
good. I guess you need lots of oil pressure to repressurize lifters
that have been out of the head for a while, or cleaned out.

Follow the manual directions when installing new lifters, you don't
want them to be filled with oil, there is a valve you should depress I
think, while it's in oil but not sure at this moment, and can't check
right now. I believe the "2nd gen" lifters have a larger oil hole on
top, and that's about it (visually).

> Subject: Team3S: She's alive ! but ...
> Problem 3 : tick-tick-tick (question)
>
> Well it sounds ... horrible. I never heard that much ticking and it
didn't
> went away so far. Oil pressure is great, thicker race oil used to
start but
> the sound is more than annyoing. To my shame I don't know what
lifters I
> used. I checked my spare cyl. heads and the lifters where in, but
the 2nd
> gen or the 1st gen ones. Can someone describe me visual differences
between
> those two versions of the lifters ?

Vinny Singh
http://www.ecanfix.com/ - Your Chicagoland IT/IS solution provider!
http://manualcd.dsm.org/ - DSM & 3/S Service manuals on CDROM


***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: 4 Jun 2001 19:56:48 -0700
From: John Monnin <jkmonnin@altavista.com>
Subject: Team3S: 1st Vs 2nd Gen Lifters & timing mark

I have a answer for one of Roger Gerl's questions and a possible answer for another question.

<Problem 3 : tick-tick-tick (question)
<Can someone describe me visual differences between>
<those two versions of the lifters ? >
 
The first genrations lifter (noisy) only has a .040" diameter hole in the rounded tip.

The 2nd generation Lifter (quiet I hope) has a much bigger  .125" diameter hole in rounded tip.

I just measured these parts with a cheap dial caliber so I may be off a little but there is a major difference in hole diameters.

< problem 4 :  timing>
<I'm almost positive that I skipped the belt on the crank one teeth during installation...>

I have not verified this myself yet but while lurking
I noticed that Jeff VanOrsdal (jeffv@1nce.com) and Brad Bedell were discussing that the 1g timing gear is 1 tooth different from the marks on the 2g oil pump casing. Jeff Was going to set his timing to the 2nd Gen guidlines (I think?) and give it a try.

I would love to hear from either one on how this turned out.

P.S.  Roger: did you need the following parts to complete your 4-bolt main conversion? I have heard mixed stories on wehter they are needed or not.

Timing belt lower cover (MD192109)
Bracket, A/C Compressor Tension Pulley (required for engines produced before January 1992) (MB958144) [~$40]
Stay, T/M Housing Front Lower Cover (in front, from engine to bellhousing, because newer oil pan is wider) (MD176109) [~$34]

John Monnin
1991 VR4 with everything needed to complete 4-bolt main conversion but time...
jkmonnin@altavista.com

***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: 4 Jun 2001 19:56:48 -0700
From: John Monnin <jkmonnin@altavista.com>
Subject: Team3S: 1st Vs 2nd Gen Lifters & timing mark

I have a answer for one of Roger Gerl's questions and a possible answer for another question.

<Problem 3 : tick-tick-tick (question)
<Can someone describe me visual differences between>
<those two versions of the lifters ? >
 
The first genrations lifter (noisy) only has a .040" diameter hole in the rounded tip.

The 2nd generation Lifter (quiet I hope) has a much bigger  .125" diameter hole in rounded tip.

I just measured these parts with a cheap dial caliber so I may be off a little but there is a major difference in hole diameters.

< problem 4 :  timing>
<I'm almost positive that I skipped the belt on the crank one teeth during installation...>

I have not verified this myself yet but while lurking
I noticed that Jeff VanOrsdal (jeffv@1nce.com) and Brad Bedell were discussing that the 1g timing gear is 1 tooth different from the marks on the 2g oil pump casing. Jeff Was going to set his timing to the 2nd Gen guidlines (I think?) and give it a try.

I would love to hear from either one on how this turned out.

P.S.  Roger: did you need the following parts to complete your 4-bolt main conversion? I have heard mixed stories on wehter they are needed or not.

Timing belt lower cover (MD192109)
Bracket, A/C Compressor Tension Pulley (required for engines produced before January 1992) (MB958144) [~$40]
Stay, T/M Housing Front Lower Cover (in front, from engine to bellhousing, because newer oil pan is wider) (MD176109) [~$34]

John Monnin
1991 VR4 with everything needed to complete 4-bolt main conversion but time...
jkmonnin@altavista.com

***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Mon, 4 Jun 2001 23:28:58 -0400
From: "Darrien Lao" <dlao2@home.com>
Subject: Team3S: 1g to 2g engine timing differences.

I pointed this thread out to Jeff V, but he is unable to reply directly
after having been removed from the list for no apparent reason.  Anyway, I
forwarded the recent e-mails to him and this was his response:

- -----------------------
In the course of my rebuild I found several nagging little differences
involved in the 2nd gen block conversion.  Chief among them was the timing
mark differences between the 1st and 2nd gen lower timing gears.  After
consulting with Brad and Joe Gonsowski, we verified that the only real
difference is the placement of the timing notch.  It is exactly one tooth
off vs. the 2nd gen gear.  Fortunately, the alignment key on the crank still
lines up TDC quite well.  I just marked the correct tooth with white paint
and set the timing to 1g specs. I'm sorry, but I cannot remember if the
correct tooth was clockwise or counterclockwise of the notch.  In any case,
the car has 6000 miles on it now and has run flawlessly since the moment I
first turned the key.   If it makes you feel better Roger, I had the same
awful noise when I started it up. GT Pro had installed 2g lifters when they
rebuilt my heads, so I didn't know what to expect. I just bit my tongue and
let the car run.  Gradually, the lifters calmed down and after a little
driving, there was almost no lifter noise.  I was quite proud of the whole
project.  I had never before assembled an engine and this engine was never
intended for my car anyway. :)  If anyone has questions, you can find me on
3SI.org or Darrien can forward any further e-mail to me.  John was already
kind enough to post my address.  Take care all.

Jeff VanOrsdal
1991 Stealth ES TWIN TURBO

- ------------------------

As Jeff said, I'll pass on any list e-mails pertaining to this topic.

Darrien Lao
dlao2@home.com


***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Mon, 04 Jun 2001 22:47:17 -0500
From: "Mark Wendlandt" <stealth_tt@hotmail.com>
Subject: Re: Team3S: She's alive ! but ...

>Problem 4 : timing belt
>
>I'm almost positive that I skipped the belt on the crank one teeth during
>installation. With the UDP (my car is not a daily driver anymore) it's
>kinda
>hard to check this and it's a PITA to take off everything again just for
>checking. Any advice of visually or electrical checking with an Unorthodox
>Pulley is highly welcome :)

Roger, does the Unorthodox have a mark on the pulley for TDC?  I would guess
that it does otherwise how would you time it.  On the lower timing belt
cover there is a tab with marks for degrees before/after TDC.  Line up the
mark on the pulley with 0deg.  Then pull off the upper timing belt covers
and check the marks on the cam gears.  They should all line up the the marks
on the heads.  If they can't be seen, you may need to turn the crank one
complete revolution to get the number 1 cylinder at TDC on the compression
stroke.

If the marks on the cam gears don't line up with the marks on the head when
the crank pulley is exactly lined up with 0deg then there is something is
wrong with the alignment.  I don't care what anyone says about needing to be
one notch off...this is to aid in installation!!  The end result is that all
marks must line up EXACTLY!!

I've done a few 60Ks so ask away.

Good luck,

Mark Wendlandt
'91RT/TT
15Gs,ARC2,RC560s,ACT....

***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Tue, 5 Jun 2001 08:18:44 -0500
From: "Willis, Charles E." <cewillis@TexasChildrensHospital.org>
Subject: RE: Team3S: GC setup

I'm in the process of removing my GC suspension from my '93 to install in my
'95.  I'll post the markings on my springs tomorrow.  I suggest you ask GC
what springs they sold the Willis dudes in Houston and get the same ones.

Chuck

> -----Original Message-----
> From: Morice, Francis [SMTP:francis.morice@retek.com]
> Sent: Monday, June 04, 2001 11:15 AM
> To: Team3S (E-mail); Mn3s (E-mail)
> Subject: Team3S: GC setup
>
> I am going to be going ahead a Ground Control spring setup and was
> wondering
> what kind of spring rate I should go with.  It is mostly driven on the
> weekends and I will be doing some more open track events in the future.
> Any
> input would be greatly appreciated.
>
>
> Francis
> '96 R/T TT
> (SAVC-R BC, Spearco WI, Magnacore wires, NGK plugs .32, test pipe,
> Autometer
> Boost Gauge, RPS TCC, HKS MegaFlow intake, freeflow precats, Goodridge
> Steel
> Braided Brake Lines, Porterfield Cryo/Crossdrilled Rotors, R4S pads, 1G
> DSM
> BOV)
***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Tue, 5 Jun 2001 11:28:06 -0400
From: "Schilberg, Darren" <DSchilberg@freemarkets.com>
Subject: Team3S: OT: SCCA Susquehannock Trails Pro Rally

I watched the SCCA Susquehannock Trails Pro Rally (STPR),
http://www.stpr.otg, in Wellsboro, PA this past weekend.  This was my first
rally to ever watch live.  Nothing like tv but similar.

Team3S content ... there was a right-hand drive Evo VII and a few Evo IV
cars that were all left-hand drive.  Not bad, but pale in comparison to the
$500,000 (that's right - a half million dollar car) from the Prodrive Subaru
team.  Neat stuff.  Got close-up pictures, drivers on video, some cars
wrecked/wrecking, etc.  I was trying to see what parts the Evo had since
they will not be in the US officially until next year (keep our fingers
crossed).  Wheels, tires, suspension, engine parts, seats, belts, rollcages,
gauges, computers, data acquisition systems, etc.

Many of the Talon and Eclipse cars looked similar (boost gauge, cigarette
lighter, ashtray, console, etc.) to ours just modified for rally use. I
loved it.  I'll be there next year.  I encourage anyone to visit a rally and
see for yourself how real people drive AWD Turbo cars.  I thought I was
aggressive on gravel until I saw them.  Wow.

(end of Team3S content)

Television does not give you the burning clutch smell when cars are
struggling up a hill after a water crossing.  It does not let you smell
gasoline as a car running rich motors by.  It also masks the sweet pine
scent from the Portajohns as you are there with all sorts of characters from
the woodwork.

I loved it.  I took video.  My cousin took pictures who co-drives a Talon on
the Relentless Rallysport team in the Canadian Series (CARS).  See them at
http://www.relentlessrallysport.com/pages/stpr01.html.

I will hopefully be able to put the video clips on CD for anyone who is
interested (a small fee for production and shipping would be welcome).  I
will keep an update on the list.

Here is another site (careful - it is 35 Megs so let me know if I can FTP it
to somebody) that has an entire stage from an in-car/top-of-the-car camera.
Nice stuff.
http://www.lagging.com/rzimmer/stpr04a.mov
http://www.lagging.com/rzimmer/stpr04b.mov

I am chatting with people to see if I can get Press credentials for next
year or take official photos at another Club Rally or Pro Rally or Rally
Cross event.  If anyone is capable of doing this then let me know and I will
be an unpaid employee for a day just to get considered as Press.

I even am signed up for a Rally School next year.  That should be fun.  One
technique they teach is left foot braking.  Boy will they be surprised when
I have already mastered that skill.  <grin>

- --Flash!
dschilberg@pobox.com

3Si #577
1995 Black VR-4 w/ Big Reds, Autopower rollbar, Sparco Evo race seat,
Simpson 5-point harnesses, Pirelli P-Zeros, Goodridge SS lines, Magnecor
KV85 wires, and a custom spark plug plate
http://www.team3s.com/FAQrollbar.htm

***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Tue, 05 Jun 2001 18:15:58 +0200
From: Roger Gerl <roger.gerl@bluewin.ch>
Subject: Re: Team3S: She's alive ! but ...

Guys, thanks for all the input :)

>Roger, does the Unorthodox have a mark on the pulley for TDC?  I would
>guess that it does otherwise how would you time it.

Unfortunately, the grooves on the UPD are small and not visible with the
timing light :(

>If the marks on the cam gears don't line up with the marks on the head
>when the crank pulley is exactly lined up with 0deg then there is
>something is wrong with the alignment.

Yes, I know but the UDP has even two grooves and this is a little
confusing. I maybe remove the crank bolt to be able to see the notch
again(should line up with the 0 degree mark).

Will let you know soon
Thanks
Roger
93'3000GT TT
www.rtec.ch


***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Tue, 5 Jun 2001 16:15:45 -0700
From: "Steve Clarke" <steven-c@e-d-a.com>
Subject: Team3S: Thunderhill & road racing

Hi,
We are planning a mid-week session at Thunderhill for September 11th.  I
will be there driving and instructing along with the regulars that I run
with.

There will be a maximum of 20-30 cars with lots of track time.  We will run
both the short (Club) and long courses and are working to include some
slalom and/or autoX type courses as well.  There is likely to be at least
one GTA car giving demonstrations over lunch.  We also had the Panoz guys up
there last week also.

The regulars are all pretty mellow and the emphasis is on fun and driving at
your own pace.  The cost is a little higher than regular Drivers Days since
fewer of us are paying for the more track time.  It typically works out at
$225 for the full day.

If anybody is interested (particularly the left coasters Bob, Geoff ??)
e-mail me privately.

Steve Clarke
Yellow 94 VR4, FPIK, Manual Boost (14.5), Eibachs, 1.5 -ve front camber,
2.0 -ve camber rear, exhaust work, Porterfield cryo rotors, Porterfield R4E
pads, rotor dust shields removed, ram air cooling and a very sorry set of
Sumitomo HTRZ II's.


***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Tue, 05 Jun 2001 16:22:48 -0700
From: Richard <radanc@home.com>
Subject: Team3S: Transmission Upgrade

Searching the old posts it seemed like Jack T was working on an upgrade
to the Getrag tranny. Jack or anyone out there anyone know of anything
that exists or anyone capable of doing this. I think this is worth some
effort since this seems to be the weak link in the drive train once you
upgrade the standard parts. I can't see the value of going through
multiple getrag trannys if this could be done. Any information or tips
would be appreciated.


Rich
92 Stealth TT

***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Tue, 05 Jun 2001 19:23:42 -0500
From: "Mark Wendlandt" <stealth_tt@hotmail.com>
Subject: Team3S: Maximum boost with stock cast pistons

If I were to take all precautions against detonation, what is the maximum
boost that the stock pistons can handle.  I know that there are several of
you out there that have found the melt down point(Jack, Arty and probably
everyone else with forged pistons)..but, what is felt is the same limit?  It
is just a function of boost(i.e. stay under 20psi) or more of EGTs(i.e. stay
under 1900F.)

I'm going to be running race gas(110) and have datalog capabilities as well
as EGT probes.  I have 15Gs with RC560s and an ARC2 controller.

I'm not ready to tear into the motor quite yet and I don't want to be
reckless.

What is everyone comfortable with?

Thanks,

Mark Wendlandt
'91RT/TT

***  Info:  http://www.Team3S.com/Rules.htm  ***

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Date: Wed, 6 Jun 2001 10:03:39 -0600
From: "Floyd, Jim" <Jim_Floyd@maxtor.com>
Subject: RE: Team3S: Transmission Upgrade

Rich,

The last E-mail I saw from Jack T. he said he was not doing anything
on our transmissions.
Do you know about Kormex ?

Jim

- -----Original Message-----
From: Richard [mailto:radanc@home.com]
Sent: Tuesday, June 05, 2001 5:23 PM
Cc: Team3S (E-mail)
Subject: Team3S: Transmission Upgrade


Searching the old posts it seemed like Jack T was working on an upgrade
to the Getrag tranny. Jack or anyone out there anyone know of anything
that exists or anyone capable of doing this. I think this is worth some
effort since this seems to be the weak link in the drive train once you
upgrade the standard parts. I can't see the value of going through
multiple getrag trannys if this could be done. Any information or tips
would be appreciated.


Rich
92 Stealth TT

***  Info:  http://www.Team3S.com/Rules.htm  ***

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End of Team3S V1 #511
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