team3s           Thursday, January 18 2001           Volume 01 : Number 381




----------------------------------------------------------------------

Date: Wed, 17 Jan 2001 11:57:19 -0600
From: "Vineet Singh \(3S\)" <stealthtt@ecanfix.com>
Subject: Team3S: [A/T] Torque converter

A torque converter may give you "more hp" by being lighter and smaller
in diameter (meaning, it will take AWAY less hp, akin to an underdrive
pulley, less rotating mass, and more efficient pump/lockup).

You can buy upgrade torque converters and more importantly, shift kits
from I believe GTPRO or www.dunrite-converters.com (talk to Tony or
Dean, tell em I sent ya from the http://at.dsm.org list). Shift kits
are needed when you up the hp of your engine though forced induction
of some sort (NOS, super/turbocharge, etc).

Why are they needed? Well Mitsu made the tranny's shift with a certian
firmness... a sloppy feeling of not actually shifting. They do this on
purpose so people think the cars power delivery is "smooth". This
creates wear and heat (isn't that the same thing? :). To "quicken" the
shifts, a shift kit is installed, it's about 75$ worth of parts that
include springs and balls that are professionally installed into your
valve body. There are numerous springs to choose from, avoid the
"black spring of death" that people have installed on their DSM's...
it will snap your neck when shifting. I think most people choose the
red spring. You can see what I am talking about by ordering the kit, I
can't help you more than that through email alone.

The shift kit also bumps up the pressure to your clutch packs, which
means they can hold more power (and have less slippage, and create
less heat). This all installed in the valve body, so you don't even
have to remove the tranny from the car. I would send the VB out to
someone who knows what they are doing rather than doing it yourself
(unless you know this stuff), it's quite complicated inside.

Once the kit is installed, start looking at torque converters IF you
have a turbo. If you have NOS or a supercharger, you can most of the
time set the juice or boost to come on at your stock flash stall speed
(usually around 2300rpm, will get higher the more torque your motor
produces). You can get your stock one modified, or Joe at
www.Protorque.com MIGHT have his billet ones done by now. I was told
his would be lighter and smaller in diameter. The more you mod the TC,
the less streetable your car gets. Talk to any of the professionals I
mentioned above, and see what's right, if anything, for your car.
Don't waste your time if your car doesn't have any mods done to it, or
is not pushing over 230hp.

Vinny Singh
http://www.kaizentuning.com/
http://manualcd.dsm.org/ - DSM & 3/S Service manuals on CDROM

- ----- Original Message -----
From: "Shawn Enz/Towers Perrin" <enzs@towers.com>
To: <stealth@stls.verio.net>
Sent: Wednesday, January 17, 2001 9:38 AM
Subject: Re: (torque converter) was Fuel Pump Upgrade / Injectors for
the non-turbo.


> More torque, that is correct.  An Auto 3K SL needs more torque to
get off
> the line quicker.  Can you change a clutch in an Automatic??  Will
this
> help anything?

> guys,

> A torque converted will NOT give you more HP but it may give you
more
> torque
> to the transmission if it has a better torque multiplier. It will
give you
> the ability to use your horsepower more effectively. A better clutch
in a
> standard transmission will not give you more HP it will only be able
to
> hold
> more HP without slipping. Also for a street car a standard
transmission is
> usually better for performance because you are able to easily change
your
> launch RPM as apposed to change your stall RPM in an automatic, plus
it's a
> lot more fun to drive.  :)
>
> Read this:
>
> http://www.martelbros.com/bm/torque.htm
>
> Chris


***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Wed, 17 Jan 2001 15:40:16 -0500
From: "Mihai Raicu" <aa2345@wayne.edu>
Subject: Team3S: RE: Wrong diagnostic - Piston Slap???

Jeff,

So, is the piston slap sound heard only when the car/engine is accelerating
under (moderate) load and in gear?  In my mom's SOHC, I cannot duplicate the
sound when the car is at a standstill and just reving up the engine.

So, from what I gather, if this is an accurate diagnostic, it could not have
been affected by the mechanic missadjusting something on the complete 120K
tuneup (timing belt, A/C belt, water pump, tensioneer, fuel filter,
plugs+cables+distributor cap, ...)?

I may have a 2nd diagnostic to see if their diagnostic was correct.  I will
also ask what they would want to do to fix it and how much it would cost.
What would be the way to go about fixing it and how much is the price range?

Thanks Jeff,

- -MIKE-          aa2345@wayne.edu
95 Red VR4
Detroit Metro Area, Michigan

- ---------------------------------------------

Date: Wed, 17 Jan 2001 09:36:05 -0800 (PST)
From: Jeff Lucius <stealthman92@yahoo.com>
Subject: Re: Team3S: Wrong diagnostic - Piston Slap???

"Piston slap: The condition caused by too much clearance between the
piston and the cylinder walls. The piston rattles or slaps against
the wall of the cylinder. It makes a hollow, muffled, bell-like
sound. "
- - - http://www.connect.ab.ca/~barachj/car-dic.htm

As you surmised, piston slap is not the same as and does not sound
like lash adjuster ticking.


***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Wed, 17 Jan 2001 15:41:34 -0500
From: "Mihai Raicu" <aa2345@wayne.edu>
Subject: Team3S: RE: Injector Duty Cycle @ 100%!!!!

Matt,

Advice well taken.  I will turn down the boost to Setting B (.8 bars) during
the cold weather to make it easier on the injectors.  Then, when the warm
weather comes back, I want to monitor the injectors again to see if the IDC
values are lower.

- -MIKE-          aa2345@wayne.edu
95 Red VR4
Apexi AVC-R Electronic Boost Controller
K&N FIPK, Boost Gauge, EGT Meter

Detroit Metro Area, Michigan

- ------------------------------------

Does you AVC-R measure 100% duty cycle to mean injector open 100% full
pulsewidth (ie: essentially switched on all the time), or 100% on display =
85% pulsewidth (maximum "safe" injector firing time)?  If it means 85% real
pulsewidth, then 100% on the display isn't quite as bad as it sounds.

- - -Matt
'95 3000GT Spyder VR4


***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Wed, 17 Jan 2001 15:10:14 -0600
From: "Curt Gendron" <curt_gendron@hotmail.com>
Subject: Re: Team3S: RE: Wrong diagnostic - Piston Slap???

Mike,

This whole "piston slap" thing sounds fishy to me.  As Jeff said, its a
gradual thing.  Which means you should have heard this noise before the 120k
service.  A loose belt or inproperly timed car could make these noises.  If
the timing is really off, the pistons can hit valves.  I've got my money on
a mechanic slip up.  You might want to get a second opinion from another
mechanic.


>From: "Mihai Raicu" <aa2345@wayne.edu>
>
>
>Jeff,
>
>So, is the piston slap sound heard only when the car/engine is accelerating
>under (moderate) load and in gear?  In my mom's SOHC, I cannot duplicate
>the
>sound when the car is at a standstill and just reving up the engine.
>
>So, from what I gather, if this is an accurate diagnostic, it could not
>have
>been affected by the mechanic missadjusting something on the complete 120K
>tuneup (timing belt, A/C belt, water pump, tensioneer, fuel filter,
>plugs+cables+distributor cap, ...)?
>
>I may have a 2nd diagnostic to see if their diagnostic was correct.  I will
>also ask what they would want to do to fix it and how much it would cost.
>What would be the way to go about fixing it and how much is the price
>range?
>
>Thanks Jeff,
>
>-MIKE-          aa2345@wayne.edu
>95 Red VR4
>Detroit Metro Area, Michigan

_________________________________________________________________
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***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Wed, 17 Jan 2001 13:48:54 -0800 (PST)
From: Jeff Lucius <stealthman92@yahoo.com>
Subject: Re: Team3S: RE: Wrong diagnostic - Piston Slap???

> So, is the piston slap sound heard only when the
> car/engine is accelerating under (moderate) load
> and in gear?  In my mom's SOHC, I cannot duplicate
> the sound when the car is at a standstill and just
> reving up the engine.

For my car, the noise occurs at idle and as I pull away and sounds
vaguely like a diesel engine. I really don't know if an engine with a
real clearance problem would have a louder "slap" noise under load or
not. Sorry.

> So, from what I gather, if this is an accurate
> diagnostic, it could not have been affected by
> the mechanic missadjusting something on the
> complete 120K tuneup (timing belt, A/C belt,
> water pump, tensioneer, fuel filter,  plugs+
> cables+distributor cap, ...)?

No, I don't see how any routine maintenance would cause excessive
clearance between piston and cylinder wall. This is a build problem
or a wear problem.

So this noise started right after the maintenance work? If so, I
would guess that piston slap is NOT the problem. But IF it is and the
noise bothers you, then a bottom-end rebuild would probably be the
best solution. This should be fairly easy and cheap for the common
SOHC 6G72 (used by Chrysler and Mitsu since 1988).

Is there oil smoke in the exhaust or extra pressure in the PCV
system?

Jeff Lucius, www.stealth316.com

- ----- Original Message -----
From: "Mihai Raicu" <aa2345@wayne.edu>
To: "Jeff Lucius" <stealthman92@yahoo.com>
Cc: "Team3S" <team3s@stealth-3000gt.st>
Sent: Wednesday, January 17, 2001 1:40 PM
Subject: Team3S: RE: Wrong diagnostic - Piston Slap???

<snip>

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------------------------------

Date: Wed, 17 Jan 2001 16:51:46 -0600
From: "Scholtz, Johann" <Johann_Scholtz@bmc.com>
Subject: Team3S: Engine Check Light remains on

Curt,
Thank you so much for the prompt reply. I am not familiar with the mechanics
of the car (I break stuff easily).  So I get the professionals to do it. In
this cause it was Brad Bedell from (bbedell@austin.rr.com) / Big red brakes
fame did the installation of the down pipe and exhaust. I was thinking about
the same lines as you with your synopsis of fuel starvation and had the car
with Brad two weeks ago. Brad contributes the problem to cold weather. He
did check that the boost setting is within limit during that visit. Again I
have no clue about the mechanics of this wonderful piece of equipment called
the Electronic Value Control System (I did not get a manual with the
installation). Knowing Brad to be on the conservative side with the
adjustments I think it is ok, but I have no means to verify it. I will
unhook the battery for a few minutes to reset the status, although I thought
that if I had to take the car to the dealer the information might be useful
for quick problem determination.

Regarding your other questions:
a. I will have to get to Brad on the specs of the down-pipe to verify if it
eliminates the front or the rear pre-cat.
b. The cut usually happens between 4,000 to 5,000 RPMs  or when I go full
throttle at lower RPM.  Would that be what you mean about the turbos spiking
or spooling up too fast?
c. Any idea where I can get information about the settings of the boost
controller?  I had the case about 3 months ago where I had to leave the car
with NTB for a tire change.  When I came to collect the car 5 hours later,
nothing had been done about the tires. The breaks and the engine were
flaming hot, the front mats on both side filthy of grime of the shop floor,
and the car parked on a different spot.  Confronting the shop manager, he
replied that his people had his permission to test drive cars. I could not
get the maps clean and had to buy new ones ($110.00). What comes to mind
now, is that a few days after that I also had fuel-cuts.  My 1st reaction
was to check the boost settings, and Brad had to readjust the settings,
after which it disappeared. At that time the exhaust was still stock.

Coming back to your other helpful hints:
a. Can the situation cause engine damage, and is it safe to drive the car?
b. How can I check that the O2 sensor is hooked up properly. Will the CD
manual be of any help?


Thanks,
Joe '97 VR4

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Wed, 17 Jan 2001 15:20:13 -0800 (PST)
From: Jeff Lucius <stealthman92@yahoo.com>
Subject: Re: Team3S: Engine Check Light remains on

Hi Joe,

If you need HKS EVC IV instructions, please check out my web page
link below.

http://www.3si.org/member-home/jlucius/2-evc_si.htm

That link and many others are on the Garage Page at my web site.

Your model car has an oxygen sensor in the down pipe just before the
main cat. If the aftermarket pipe did not allow for this O2 sensor to
be mounted then this could easily be a cause for the Check Engine
light. The ECU is fussy about its O2 sensors not being present or
malfunctioning. The pre-cats are not part of the stock DP and
normally are not replaced by a DP (with some exceptions). The Manual
on CD will help you locate parts. You can also just get your car up
in the air and look around some.

I don't think turbos can spool too fast. We can only wish it could be
so. But wastegates may not open fast enough or far enough to dump the
exhaust and so boost could get too high or just gradually creep up.

From your comments, it looks like NTB abused your car. Someone needs
spanked! Preferrably in their pocketbook!

Jeff Lucius, www.stealth316.com

- ----- Original Message -----
From: "Scholtz, Johann" <Johann_Scholtz@bmc.com>
To: <Team3S@stealth-3000gt.st>
Sent: Wednesday, January 17, 2001 3:51 PM
Subject: Team3S: Engine Check Light remains on


Curt,
Thank you so much for the prompt reply. I am not familiar with the
mechanics of the car (I break stuff easily).  So I get the
professionals to do it. In this cause it was Brad Bedell from
(bbedell@austin.rr.com) / Big red brakes fame did the installation of
the down pipe and exhaust. I was thinking about the same lines as you
with your synopsis of fuel starvation and had the car with Brad two
weeks ago. Brad contributes the problem to cold weather. He did check
that the boost setting is within limit during that visit. Again I
have no clue about the mechanics of this wonderful piece of equipment
called the Electronic Value Control System (I did not get a manual
with the installation). Knowing Brad to be on the conservative side
with the adjustments I think it is ok, but I have no means to verify
it. I will unhook the battery for a few minutes to reset the status,
although I thought that if I had to take the car to the dealer the
information might be useful for quick problem determination.

Regarding your other questions:
a. I will have to get to Brad on the specs of the down-pipe to verify
if it eliminates the front or the rear pre-cat.
b. The cut usually happens between 4,000 to 5,000 RPMs  or when I go
full throttle at lower RPM.  Would that be what you mean about the
turbos spiking or spooling up too fast?
c. Any idea where I can get information about the settings of the
boost controller?  I had the case about 3 months ago where I had to
leave the car with NTB for a tire change.  When I came to collect the
car 5 hours later, nothing had been done about the tires. The breaks
and the engine were flaming hot, the front mats on both side filthy
of grime of the shop floor, and the car parked on a different spot.
Confronting the shop manager, he replied that his people had his
permission to test drive cars. I could not get the maps clean and had
to buy new ones ($110.00). What comes to mind now, is that a few days
after that I also had fuel-cuts.  My 1st reaction was to check the
boost settings, and Brad had to readjust the settings,after which it
disappeared. At that time the exhaust was still stock.

Coming back to your other helpful hints:
a. Can the situation cause engine damage, and is it safe to drive the
car?
b. How can I check that the O2 sensor is hooked up properly. Will the
CD manual be of any help?


Thanks,
Joe '97 VR4


__________________________________________________
Do You Yahoo!?
Get email at your own domain with Yahoo! Mail.
http://personal.mail.yahoo.com/

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Wed, 17 Jan 2001 19:24:59 -0800
From: "Jim Berry" <fastmax@home.com>
Subject: Re: Team3S: Question regarding ball bearing

Assuming the ball bearing turbos these guys are selling are about $600
more than the plain Jane TD05 turbos, is it worth the extra money. As I
understand it the main claim to fame for the BB turbos are the improved
spoolup time --- are there other benefits ???

He/they also state that thay can make the manifolds out of steel or stainless,
I keep hearing you guys badmouth stainless for the headers --- is some
sort of mild steel better for the headers or what is the correct stainless to
use ???

        Jim berry
=====================================================
- ----- Original Message -----
From: Jeff Lucius <stealthman92@yahoo.com>
To: <team3S@stealth-3000gt.st>

> Hi Dave,
>
> I updated my turbo upgrade page to include this new information.
>
> http://www.3si.org/member-home/jlucius2/j2-2-turboguide.htm
>
> I corresponded with Don, the seller, about this turbo kit. See the
> message below. I called JUN Motorsports and talked to Alex, who said
> Todd could better answer my questions next week when he returns to
> the office. Unfortunately that will be after the bidding closes. You
> can visit the IHI site http://www.ihi-turbo.com/ to get details on
> the RHF55 turbos included in this kit. They are roughly equivalent to
> 17G or GT357 turbos. I had not heard of them used on our cars before.
>
> I very much like the exhaust housings that replace the precats but
> retain the O2 fittings. Maybe the buyer would let ATR, Buschur, or
> someone else 'copy" them? I am not sure stainless is the best
> material for exhaust manifolds. I thought perhaps they were chromed
> iron (like our rear one) or steel (like our front one). I didn't ask
> Don what the material was. Send him an email with your questions and
> take a look at my turbo upgrade web page.



***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Wed, 17 Jan 2001 20:18:09 -0800 (PST)
From: Geoff Mohler <gemohler@www.speedtoys.com>
Subject: Team3S: ADMIN: Power issues...

Tis the season..

Firstly, as PG&E runs out of monopoly money, the likelyhood of power
dropping on the Email/WWW server here gets higher every day.  Power will
be out for a max of two hours.

The file server is hardened against this (as a function of its operating
system..it can survive outages with complete safety W/O a UPS) and the BSD
box will fsck (checkdisk) itself with ease..and come online within minutes
of regaining power.

Be assured that while down, your local ISPs will be storing Email destined
for the list, and will be delivered usually within 15 minutes of power
restoration on my end.

Note: 1/23/01 *this month* PG&E wants to do service in the hood..or at my
house.  I dunno, but I got a notice stating power will be down from 8am to
1:30pm that day.  *shrug* Oh well.  *grin*


***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Wed, 17 Jan 2001 23:24:03 -0600
From: "Curt Gendron" <curt_gendron@hotmail.com>
Subject: Re: Team3S: Engine Check Light remains on

Jeff,

Let me clarify my turbo spool-up comments, so there is no confussion for
Joe.  In my testing, the ECU will initate fuel-cut, do to MAS overrun,
quicker if the turbos are spooling faster.  In other words the faster at
which the MAS is registering air flow increasing, the sooner fuel cut will
be initated.

Here was my test.  One and a half years ago, after I installed water
injection, I did some tests with my Blitz DSBC.  The settings on the Blitz
allows you to change your peak boost and the speed of the turbos spooling
up.  On a 70 degree day, with the boost controller set to spool up the
fastest, (This would be similiar to just pulling off the wastegate hose) My
Stealth would hit fuel cut at around 1.3 kg/cm2.  The Blitz has a peak hold
function, so it makes this testing easier.  As I slowed down the spool-up
speed with the Blitz, the peak boost at which fuel cut was reached
increased.  And at the lowest setting, and a BOV that doesn't leak too bad,
I was able to hit a whapping 1.6 kg/cm2.

And just for further note, I don't do these kinds of experiments often.  And
I don't recommend these experiments, because it can be harmful to your car's
health.  (and yours from having the seatbelt lock during fuel-cut) :-)

later,
Curt
http://www.mn3s.org


>From: Jeff Lucius <stealthman92@yahoo.com>
>To: "Scholtz, Johann" <Johann_Scholtz@bmc.com>
>CC: Team3S@stealth-3000gt.st
>Subject: Re: Team3S: Engine Check Light remains on
>Date: Wed, 17 Jan 2001 15:20:13 -0800 (PST)
>

>
>I don't think turbos can spool too fast. We can only wish it could be
>so. But wastegates may not open fast enough or far enough to dump the
>exhaust and so boost could get too high or just gradually creep up.
>

_________________________________________________________________
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***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Thu, 18 Jan 2001 08:36:23 -0600
From: "Willis, Charles E." <cewillis@TexasChildrensHospital.org>
Subject: RE: Team3S: Engine Check Light remains on

Joe,

If you're working with Brad, I assume you're in Texas.  You need to file a
complaint about NTB with the State attorney general's office for consumer
protection and the Better Business Bureau.  They have no right to drive your
car around unless you directed them to diagnose a problem.  You might also
consider filing in small claims court for reimbursement for the mats.
That's why shops use paper mats to protect the carpet.  Next time, use
Discount Tire.

Chuck

> -----Original Message-----
> From: Scholtz, Johann [SMTP:Johann_Scholtz@bmc.com]
> Sent: Wednesday, January 17, 2001 4:52 PM
> To: 'Team3S@stealth-3000gt.st'
> Subject: Team3S: Engine Check Light remains on
>
> Curt,
> Thank you so much for the prompt reply. I am not familiar with the
> mechanics
> of the car (I break stuff easily).  So I get the professionals to do it.
> In
> this cause it was Brad Bedell from (bbedell@austin.rr.com) / Big red
> brakes
> fame did the installation of the down pipe and exhaust. I was thinking
> about
> the same lines as you with your synopsis of fuel starvation and had the
> car
> with Brad two weeks ago. Brad contributes the problem to cold weather. He
> did check that the boost setting is within limit during that visit. Again
> I
> have no clue about the mechanics of this wonderful piece of equipment
> called
> the Electronic Value Control System (I did not get a manual with the
> installation). Knowing Brad to be on the conservative side with the
> adjustments I think it is ok, but I have no means to verify it. I will
> unhook the battery for a few minutes to reset the status, although I
> thought
> that if I had to take the car to the dealer the information might be
> useful
> for quick problem determination.
>
> Regarding your other questions:
> a. I will have to get to Brad on the specs of the down-pipe to verify if
> it
> eliminates the front or the rear pre-cat.
> b. The cut usually happens between 4,000 to 5,000 RPMs  or when I go full
> throttle at lower RPM.  Would that be what you mean about the turbos
> spiking
> or spooling up too fast?
> c. Any idea where I can get information about the settings of the boost
> controller?  I had the case about 3 months ago where I had to leave the
> car
> with NTB for a tire change.  When I came to collect the car 5 hours later,
> nothing had been done about the tires. The breaks and the engine were
> flaming hot, the front mats on both side filthy of grime of the shop
> floor,
> and the car parked on a different spot.  Confronting the shop manager, he
> replied that his people had his permission to test drive cars. I could not
> get the maps clean and had to buy new ones ($110.00). What comes to mind
> now, is that a few days after that I also had fuel-cuts.  My 1st reaction
> was to check the boost settings, and Brad had to readjust the settings,
> after which it disappeared. At that time the exhaust was still stock.
>
> Coming back to your other helpful hints:
> a. Can the situation cause engine damage, and is it safe to drive the car?
> b. How can I check that the O2 sensor is hooked up properly. Will the CD
> manual be of any help?
>
>
> Thanks,
> Joe '97 VR4
>
> ***  Info:  http://www.Team3S.com/Rules.htm  ***

***  Info:  http://www.Team3S.com/Rules.htm  ***

------------------------------

Date: Thu, 18 Jan 2001 07:42:52 -0800 (PST)
From: Jeff Lucius <stealthman92@yahoo.com>
Subject: Team3S: Turbo spool up (was Engine Check Light remains on)

Thanks Curt, I see what you are talking about.

You got 1.6 kg/cm2 (22.7 psi) out of stock turbos and fuel system?

But we are of course agreeing. The wastegates control boost, and your
Blitz controls the wastegates. An ideal situation would be to have
instantaneous spool up of the turbos so that the wastegates have even
better control of boost.

The fuel cut function of the ECU is explained in the Stealth and
Laser/Talon Technical Information Manuals. Fuel cut occurs under 2
circumstances: 1) when engine speed exceeds 7500 RPM, and 2) during
"overboost". Since the ECU does not measure boost, "overboost" is
determined when the air mass flow divided by engine speed exceeds a
certain value (not given in the manuals).

The way to eliminate overboost, and your "quick spool up problem", is
to install larger injectors and an AFC, ARC2, or VPC A/F controller.
All of these devices tell the ECU that less air is flowing than
actual is flowing. I would bet that with 550 cc/min injectors it
would be very difficult to get the ECU to initiate fuel cut no matter
how fast boost increased.

Jeff Lucius, www.stealth316.com

- ----- Original Message -----
From: "Curt Gendron" <curt_gendron@hotmail.com>
To: <team3s@stealth-3000gt.st>
Sent: Wednesday, January 17, 2001 10:24 PM
Subject: Re: Team3S: Engine Check Light remains on

Jeff,

Let me clarify my turbo spool-up comments, so there is no confussion
for Joe.  In my testing, the ECU will initate fuel-cut, do to MAS
overrun, quicker if the turbos are spooling faster.  In other words
the faster at which the MAS is registering air flow increasing, the
sooner fuel cut will be initated.

Here was my test.  One and a half years ago, after I installed water
injection, I did some tests with my Blitz DSBC.  The settings on the
Blitz allows you to change your peak boost and the speed of the
turbos spooling up.  On a 70 degree day, with the boost controller
set to spool up the fastest, (This would be similiar to just pulling
off the wastegate hose) My Stealth would hit fuel cut at around 1.3
kg/cm2.  The Blitz has a peak hold function, so it makes this testing
easier.  As I slowed down the spool-up speed with the Blitz, the peak
boost at which fuel cut was reached increased.  And at the lowest
setting, and a BOV that doesn't leak too bad, I was able to hit a
whapping 1.6 kg/cm2.

And just for further note, I don't do these kinds of experiments
often.  And I don't recommend these experiments, because it can be
harmful to your car's health.  (and yours from having the seatbelt
lock during fuel-cut) :-)

later,
Curt
http://www.mn3s.org


>From: Jeff Lucius <stealthman92@yahoo.com>
>To: "Scholtz, Johann" <Johann_Scholtz@bmc.com>
>CC: Team3S@stealth-3000gt.st
>Subject: Re: Team3S: Engine Check Light remains on
>Date: Wed, 17 Jan 2001 15:20:13 -0800 (PST)
>

>
>I don't think turbos can spool too fast. We can only wish it could
be
>so. But wastegates may not open fast enough or far enough to dump
the
>exhaust and so boost could get too high or just gradually creep up.
>


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Date: Thu, 18 Jan 2001 08:08:43 -0800 (PST)
From: Jeff Lucius <stealthman92@yahoo.com>
Subject: Re: Team3S: Question regarding ball bearing

Hi Jim,

The most interesting aspect of this kit to me is not the turbos
themselves but the manifolds and housings. 1) The exhaust housings
replace the precats and yet retain the O2 sensors and will bolt to
the stock-type DP. Very nice. 2) The manifolds work with TD05, TD04L,
and IHI RHF turbos. Too nice! I wonder if the SL Turbo/Kenson/Volvo
18T would bolt up? Mikael?

Here are Dons' comments from this post (
http://www.3si.org/vbb/showthread.php?threadid=18633 )

"The manifolds were made for TD04L, TD05 and IHI Ball Bearing Turbo
with no mod needed. The bolt patterns are the same for those three
but they are different from the stock 9B." Don also posted additional
pictures of these turbos and the kit.

TD05 turbos can be very reasonably priced. For example, Team Rip
(TRE, http://www.teamrip.com/Pricing.htm ) sells the basic
TD05-16G-7cm2 for only $625 each and the new TD05-18G-7cm2 for only
$950 each. They sell the TD05-20G-7cm2 for $1225, about the same
price as OEM turbos or "GReddy"/"HKS" 13G sport turbos.

I think there is one big catch though, the "common" TD05 exhaust
housings have a 4-bolt rectangular flange, while the TD04, IHI RHF,
and Japanese-spec TD05 exhaust housings have a 3-bolt triangular
flange, like the JUN manifolds. AAM exhaust manifolds accept the
4-bolt "common" TD05 housings (like TRE sells). Perhaps JUN could be
persuaded to make 4-bolt manifold flanges.

I am not sure that the extra cost (which I am not sure what it is) of
IHI RHF ball-bearing turbos would be worth it for the average street
hot-rodder.

Jeff Lucius, www.stealth316.com

- ----- Original Message -----
From: "Jim Berry" <fastmax@home.com>
To: "Jeff Lucius" <stealthman92@yahoo.com>;
<team3S@stealth-3000gt.st>
Sent: Wednesday, January 17, 2001 8:24 PM
Subject: Re: Team3S: Question regarding ball bearing

Assuming the ball bearing turbos these guys are selling are about
$600
more than the plain Jane TD05 turbos, is it worth the extra money. As
I understand it the main claim to fame for the BB turbos are the
improved spoolup time --- are there other benefits ???

He/they also state that thay can make the manifolds out of steel or
stainless, I keep hearing you guys badmouth stainless for the headers
- --- is some sort of mild steel better for the headers or what is the
correct stainless to use ???

        Jim berry
=====================================================
- ----- Original Message -----
From: Jeff Lucius <stealthman92@yahoo.com>
To: <team3S@stealth-3000gt.st>

> Hi Dave,
>
> I updated my turbo upgrade page to include this new information.
>
> http://www.3si.org/member-home/jlucius2/j2-2-turboguide.htm
>
> I corresponded with Don, the seller, about this turbo kit. See the
> message below. I called JUN Motorsports and talked to Alex, who
said
> Todd could better answer my questions next week when he returns to
> the office. Unfortunately that will be after the bidding closes.
You
> can visit the IHI site http://www.ihi-turbo.com/ to get details on
> the RHF55 turbos included in this kit. They are roughly equivalent
to
> 17G or GT357 turbos. I had not heard of them used on our cars
before.
>
> I very much like the exhaust housings that replace the precats but
> retain the O2 fittings. Maybe the buyer would let ATR, Buschur, or
> someone else 'copy" them? I am not sure stainless is the best
> material for exhaust manifolds. I thought perhaps they were chromed
> iron (like our rear one) or steel (like our front one). I didn't
ask
> Don what the material was. Send him an email with your questions
and
> take a look at my turbo upgrade web page.


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Date: Thu, 18 Jan 2001 10:12:28 -0600
From: "Curt Gendron" <curt_gendron@hotmail.com>
Subject: Re: Team3S: Turbo spool up (was Engine Check Light remains on)

Hey Jeff,

Thanks for explaining what the technical manuals say.  Your #2 situation is
what I was calling MAS overrun.  The 1.6 kg/cm2 peak, is just that, a peak. 
The little 9Bs can't hold that, or even 1.5 kg/cm2.  In some other testing
on hot days, I've got my Stealth to peak at 1.45 kg/cm2 without fuel cut,
but even with that it doesn't hold that level of boost.

Your right about elimating the fuel cut.  There is one other way to elimate
the fuel-cut.  HKS and others make a fuel cut eliminator.  But I'll wait
until my pocketbook is ready for bigger injectors, pump and fuel controller.
;)

later,
Curt
http://www.mn3s.org


>From: Jeff Lucius <stealthman92@yahoo.com>
>To: team3s@stealth-3000gt.st
>Subject: Team3S: Turbo spool up (was Engine Check Light remains on)
>Date: Thu, 18 Jan 2001 07:42:52 -0800 (PST)
>
>Thanks Curt, I see what you are talking about.
>
>You got 1.6 kg/cm2 (22.7 psi) out of stock turbos and fuel system?
>
>But we are of course agreeing. The wastegates control boost, and your
>Blitz controls the wastegates. An ideal situation would be to have
>instantaneous spool up of the turbos so that the wastegates have even
>better control of boost.
>
>The fuel cut function of the ECU is explained in the Stealth and
>Laser/Talon Technical Information Manuals. Fuel cut occurs under 2
>circumstances: 1) when engine speed exceeds 7500 RPM, and 2) during
>"overboost". Since the ECU does not measure boost, "overboost" is
>determined when the air mass flow divided by engine speed exceeds a
>certain value (not given in the manuals).
>
>The way to eliminate overboost, and your "quick spool up problem", is
>to install larger injectors and an AFC, ARC2, or VPC A/F controller.
>All of these devices tell the ECU that less air is flowing than
>actual is flowing. I would bet that with 550 cc/min injectors it
>would be very difficult to get the ECU to initiate fuel cut no matter
>how fast boost increased.
>
>Jeff Lucius, www.stealth316.com

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Date: Thu, 18 Jan 2001 18:23:28 +0100
From: Roger Gerl <roger.gerl@bluewin.ch>
Subject: Re: Team3S: Turbo spool up (was Engine Check Light remains on)

>Thanks for explaining what the technical manuals say.  Your #2 situation
>is what I was calling MAS overrun.  The 1.6 kg/cm2 peak, is just that, a peak.

It is very important on what rpm this peak occurs as it is easily possible
to get 1.3 bars at 3500rpm without any sign of knock before the boost
limiter kicks in (too much gain on the DSBC)

>Your right about elimating the fuel cut.  There is one other way to
>elimate the fuel-cut.  HKS and others make a fuel cut eliminator.

Unfortunately, they do not work in our cars. For example, the HKS FCD is
simply said a voltage devider that tweaks the ECU thinking there is still
low boost. This is done on the Supra, although they are running into other
problems then :-)

What the manual doesn't tell is that FC is also initiated after the ECU has
read more than a specific amount of knock over a specific time. The ECU
jumps onto the emergency map for fuel and ignition and limits rpm to 3000 !
This condition lets you limp home without any power as the timing is
totally down and it takes some minutes of driving without any knock until
the ECU frees up when it is started again. The condition is shown with the
bad "check engine" light... don't ask why I know this !

>But I'll wait until my pocketbook is ready for bigger injectors, pump and
>fuel controller. ;)

Definitely the only way to go. Of course, also an increasing rate fuel
pressure regulator may help but I don't like to push more fue lthrough the
injectors than they are built for.

Roger
93'3000GT TT
www.rtec.ch


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------------------------------

Date: Thu, 18 Jan 2001 21:10:09 -0000
From: "Sam Shelat" <sshelat@erols.com>
Subject: Re: Team3S: Engine Check Light remains on

Are your plugs gapped down?  I ask because when I first put my BC and filter
on, I was too busy to change the plugs.  I drove around for two months
thinking my car was immune and then it happened.  I would get fuel cut
whenever I floored it and the boost even got near 15psi.  I changed the
plugs and regapped and this only occurs in the winter when I spike to
1.2kg/cm2 sometimes.

Sam


>> c. Any idea where I can get information about the settings of the boost
>> controller?  I had the case about 3 months ago where I had to leave the
>> car
>> with NTB for a tire change.  When I came to collect the car 5 hours
later,
>> nothing had been done about the tires. The breaks and the engine were
>> flaming hot, the front mats on both side filthy of grime of the shop
>> floor,
>> and the car parked on a different spot.  Confronting the shop manager, he
>> replied that his people had his permission to test drive cars. I could
not
>> get the maps clean and had to buy new ones ($110.00). What comes to mind
>> now, is that a few days after that I also had fuel-cuts.  My 1st reaction
>> was to check the boost settings, and Brad had to readjust the settings,
>> after which it disappeared. At that time the exhaust was still stock.
>>
>> Coming back to your other helpful hints:
>> a. Can the situation cause engine damage, and is it safe to drive the
car?
>> b. How can I check that the O2 sensor is hooked up properly. Will the CD
>> manual be of any help?
>>
>>
>> Thanks,
>> Joe '97 VR4
>>
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>
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