team3s             Thursday, July 13 2000             Volume 01 : Number 199




----------------------------------------------------------------------

Date: Wed, 12 Jul 2000 10:56:38 -0700 (PDT)
From: George Kuo <amkreadgto@yahoo.com>
Subject: Re: Team3S: Re:  VR4's in SCCA racing

Thanks for the info Dave..

Hmm.. I wonder how competitive our cars will be in
these condition???

=P

/G
- --- Dskull@aol.com wrote:
> I am currently a SCCA driver. Used to have a 93 VR4
> and had a lot of fun at
> non-scca road events.  I currently race a 96 Integra
> GSR in the New England
> region. From what I can tell the only class the VR4
> is sanctioned for is the
> GT division of the Speedvision World Challange
> Series. Keep in mind the min.
> weight requirements and I beleive you cannot run
> more boost than stock ( I
> may be wrong on this). Go to SCCAPRO.COM  to look at
> eligibility and rules.
>
> Dave Skultety - I swear I gave him racing room :)
>
> ***  Info:
> http://www.stealth-3000gt.st/Team3S-Rules.htm  ***


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------------------------------

Date: Wed, 12 Jul 2000 13:05:21 -0500
From: "Jannusch, Matt" <MAJ@BigCharts.com>
Subject: RE: Team3S: (OT) Racing Videos (was: why can Supra's get 410 rwhp ...)

> I know I'll get a lot of flames when started this.
> Again.. I'm not saying the 3S TT sux or not a great
> car or anything like that... just this car is not
> meant to be a HARDCORE RACE car!  Simply put.. if it
> was.. we would see it on the tracks...

Nope, the 3/S isn't a hardcore race car.  Neither is a Supra, and an RX7
barely qualifies if you get the roadrace or autocross versions.  On the
other hand, I can cruise in my car with the top down at 140 and feel
perfectly safe, I can run local autocrosses and take home as many trophies
as I want, I can go to the dragstrip and beat almost every street car there,
on the highway I can easily defend the Mitsubishi name against the ricers,
etc.

What more do you want?  If I wanted a "race car", I would build one from
scratch, but still consider using a 3/S TT motor.

- -Matt
'95 3000GT Spyder VR4

***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: Wed, 12 Jul 2000 11:43:10 -0700
From: jeff.mohler@netapp.com
Subject: RE: Team3S: OT: 874hp/796ft-lbs Supra dyno video

I've also got videos of a Supra doing the 1/4 in 10.75 @ 132
- ---

Is that a silver 87 turbo that is in that video.

It should be in my driveway soon.

***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: Wed, 12 Jul 2000 11:46:26 -0700
From: jeff.mohler@netapp.com
Subject: RE: Team3S: (OT) Racing Videos (was: why can Supra's get 410 rwhp ...)

Hmm.. why didn't the GTO come with a better goodies?
I mean what we have is good.. but not good enough
compare to other Jpn super cars..  OK.. engine wise..
u going to tell me its one the best design?? OK..
tranny wise.. u going to tell me we have a great
tranny?  OK.. AWD wise.. hmm.. hey.. we have the
advantage since not many others have AWD.. but how is
our AWD compared to others.. like SKyline, Porche,
LAncer, Subaru, etc?? When Mitsubishi designed the
GTO, im pretty sure they didnt have racing in mind..
and having said that.. it's more difficult for us to
turn this nice car into a race car..
- ---

The market for the VR4 in general, wouldnt want the go-fast goodies.  This is
part of the reason the 3000GT line outsold the supra by boatloads..and years as
well.


***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: Wed, 12 Jul 2000 15:06:14 -0500
From: Merritt <merritt@cedar-rapids.net>
Subject: Team3S: Wheels for sale

I just got my new Milli Miglia wheels, mounted with Kuhmo tires, so my old
set of wheels and tires is available to anyone who wants to get started in
open track racing, or just needs a set of winter wheels.

The wheels are from a 97 non-turbo, I think. I've never seen another Mitsu
with these wheels, so I really don't know what they came off. They have six
fat chrome spokes. I bought them last year from Arrow Tire in California.
Two of the wheels look OK, two of them need rechroming around the rim
(chrome on spokes is OK, but the rim is gray and has no chrome). From six
feet back, they look like what they are: race wheels that fit over a 94+
caliper. I've run them for five events on my 94 VR4 with no problems. They
are not pretty, but they are brutally strong.

Price: $550 for all four wheels and tires (includes shipping via UPS).
$500 if you come to Cedar Rapids to get them (they fit inside a VR4 if you
have no passengers).

The wheels have Yokohama 032R race tires mounted. One tire is badly corded
and unusable. Although it has not gone flat, it's so worn down you can
actually see the air in a few places. The other three have a few
autocrosses left in them, or perhaps one full day of open tracking. Maybe
an entire weekend if you rotated them around.  If you could find one used
race tire somewhere, you'd have a full set of wheels and race tires dirt
cheap. You could also probably get by with two new tires for the fronts and
use the best of the rest on the rears for a while.

Please respond off list if you are interested to:
 merritt@cedar-rapids.net

Rich/old poop/94 VR4



***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: Thu, 13 Jul 2000 10:44:38 +0200
From: Roger Gerl <roger.gerl@bluewin.ch>
Subject: Team3S: Dangerous Dyno Session !!

On monday I've put the tuned 3k from a client onto the dyno and theresult
in the first pull was 386PS and 511Nm at only 0.86 bars of boost.

I then wanted to hold the car o nthe peak rpm and increase boost to the max
of one bar or where the timing would be retarded. As we increased rpm the
car started to shake at 5000 and we let off the gas immediatly as we also
noticed the water temp being in the red area ! The car overheated extremely
and it thewn died when the clutch has been pressed. We made it runnign
again and with the AC colling on the temp came down in about 15 second to
normal.

Driving the car back felt like it would die every second and it shaked like
one cyl was not running. I got home and reinstalled the old injectors with
the stock MAS but the problem was still there. The compression test showed
that #4 (yes, of course) is 30 psi less than the others ... at Mitsu we
switched the injectors off with the DRB tool (OBDII) and found almost no
difference when #4 was disabled. Using an endoscope, Mitsu found out that
the piston broke at the edge. The first sign of this damage could be seen
at the trashed spark plug.

Fortunately, all others look good so far and I only have to replace #4
piston. The bad thing is that I can't do the work in my place as I simply
do not have the tools nor a lift to remove the pistons and rods so Mitsu
will do it without me as I have to work 120% in my normal job :-(( Cost of
the rebuild is $2500.... and no insurance is gonna cover this of course.

The worst of all is that there is nothign that points to an overheating
situation. We already had about 8 cars o nthe dyno and neither mine or the
other 3s cars showed any higher temp level than normal. The cooling fan
delivered enough air and this really wasn't the problem. So what I suppose
is a failed thermostat that accidentially closed and reopened as we pressed
the clutch. Strange but possible. I can't see any other reason as there is
aboslutely no sign ... just a broken piston.

There was no timing retarded and power climbed until the car started to
shake. The temp rose within 6 seconds to the top and the damage happend
without any presign. Boost was only 0.86 bars max (I will post the dyno
sheet soon), 720cc injectors, rich mixture (no lean sign at all) ARC, etc.

Well, I have to pay for the damage although I did a good work when I
installed everything and it wroked really good. Sure I have to pay for the
damage although my work didn't affected the stuff at all. Maybe the car
already had a bad cooling behaviour and this finaly caused the collaps o
nthe dyno !! But what the heck caused this overheating situation and what
finaly broke that dam piston. There are no melting signs, just the damaged
piston and spark plug ! Any ideas ????

Roger
93'3000GT TT
www.rtec.ch  ... no good start :-)


***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: Thu, 13 Jul 2000 02:05:19 -0700
From: jeff.mohler@netapp.com
Subject: RE: Team3S: Dangerous Dyno Session !!

Thats pretty much what happened to us on the roadcourse.

Ran like a raped APE..then "Thats funny..its overheating like a mo-fo" I say to
my co-driver..then it was all over.

Clank clank clank...



- -----Original Message-----
From: Roger Gerl [mailto:roger.gerl@bluewin.ch]
Sent: Thursday, July 13, 2000 1:45 AM
To: team3S@stealth-3000gt.st
Subject: Team3S: Dangerous Dyno Session !!


On monday I've put the tuned 3k from a client onto the dyno and theresult
in the first pull was 386PS and 511Nm at only 0.86 bars of boost.

I then wanted to hold the car o nthe peak rpm and increase boost to the max
of one bar or where the timing would be retarded. As we increased rpm the
car started to shake at 5000 and we let off the gas immediatly as we also
noticed the water temp being in the red area ! The car overheated extremely
and it thewn died when the clutch has been pressed. We made it runnign
again and with the AC colling on the temp came down in about 15 second to
normal.

Driving the car back felt like it would die every second and it shaked like
one cyl was not running. I got home and reinstalled the old injectors with
the stock MAS but the problem was still there. The compression test showed
that #4 (yes, of course) is 30 psi less than the others ... at Mitsu we
switched the injectors off with the DRB tool (OBDII) and found almost no
difference when #4 was disabled. Using an endoscope, Mitsu found out that
the piston broke at the edge. The first sign of this damage could be seen
at the trashed spark plug.

Fortunately, all others look good so far and I only have to replace #4
piston. The bad thing is that I can't do the work in my place as I simply
do not have the tools nor a lift to remove the pistons and rods so Mitsu
will do it without me as I have to work 120% in my normal job :-(( Cost of
the rebuild is $2500.... and no insurance is gonna cover this of course.

The worst of all is that there is nothign that points to an overheating
situation. We already had about 8 cars o nthe dyno and neither mine or the
other 3s cars showed any higher temp level than normal. The cooling fan
delivered enough air and this really wasn't the problem. So what I suppose
is a failed thermostat that accidentially closed and reopened as we pressed
the clutch. Strange but possible. I can't see any other reason as there is
aboslutely no sign ... just a broken piston.

There was no timing retarded and power climbed until the car started to
shake. The temp rose within 6 seconds to the top and the damage happend
without any presign. Boost was only 0.86 bars max (I will post the dyno
sheet soon), 720cc injectors, rich mixture (no lean sign at all) ARC, etc.

Well, I have to pay for the damage although I did a good work when I
installed everything and it wroked really good. Sure I have to pay for the
damage although my work didn't affected the stuff at all. Maybe the car
already had a bad cooling behaviour and this finaly caused the collaps o
nthe dyno !! But what the heck caused this overheating situation and what
finaly broke that dam piston. There are no melting signs, just the damaged
piston and spark plug ! Any ideas ????

Roger
93'3000GT TT
www.rtec.ch  ... no good start :-)


***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: 13 Jul 00 06:23:23 MDT
From: Mark Creekmore <mcreekmore@usa.net>
Subject: Team3S: Air-conditioner problems

Hi all,

I'm having a problem with my air-conditioner. While the car is at idle, with
the clutch pushed in, the air works great. If I rev the engine over about 3k
(clutch in or car moving), the compressor shuts off. The console display still
shows that the air is on. Once the engine is at idle again I can shut off the
system and turn it back on and the compressor turns back on. This scenario
works every time.

Any ideas?

Mark Creekmore
92' Stealth R/T T/T - with acceleration air-conditioner shut off mod.

p.s. I hope to see a lot of you at the DSM shootout next weekend.


***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: Thu, 13 Jul 2000 08:16:36 CDT
From: "Mark Wendlandt" <stealth_tt@hotmail.com>
Subject: Re: Team3S: Air-conditioner problems

Mark,  it maybe as simple as a loose belt.  Mitsu put a little black box
under the glove box that compares the speed of the engine to the speed of
the compressor.  If they don't match, the compressor clutch releases.  The
compressor is harder to spin the faster it goes...so, it would make sense
that it is not slipping at idle and it is at 3K+

Check it out and let us know.

Mark
'91RT/TT


>From: Mark Creekmore <mcreekmore@usa.net>
>
>Hi all,
>
>I'm having a problem with my air-conditioner. While the car is at idle,
>with
>the clutch pushed in, the air works great. If I rev the engine over about
>3k
>(clutch in or car moving), the compressor shuts off. The console display
>still
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------------------------------

Date: Thu, 13 Jul 2000 09:54:12 EDT
From: OrangeFell@aol.com
Subject: Team3S: Engine Roll Stop Replacement

Since the car is off the road, and just over 100,000, I'm figuring that replacing all the mounting hardware (trans mount, engine mount, and the roll stoppers) wouldn't be too bad of an idea.  The tranny's original, and I'm gonna baby the darn thing in every way possible to keep it that way.

Now I've been seriously scoping out the car over the last couple of days, when I've had time, coming up with a plan of attack- the transmission and engine mounts seem easy enough.  But that darn rear roll stopper!  Comparing service manual to car, I'm not sure what they're smoking to get that darn thing out!  Is there any easier way to access that mount to get it out?

Kenneth

***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: Thu, 13 Jul 2000 07:17:09 -0700
From: "Barry E. King" <beking@home.com>
Subject: RE: Team3S: Engine Roll Stop Replacement

You can try to loosen or remove the two side mounts and tilt the engine
forward as need be using a hoist preferrably or perhaps clever use of a
floor jack.  In any case I doubt it will be on anyone's Top 10 List of Fun
Things To Do.


Barry

> -----Original Message-----

<sniped>

> Now I've been seriously scoping out the car over the last couple
> of days, when I've had time, coming up with a plan of attack- the
> transmission and engine mounts seem easy enough.  But that darn
> rear roll stopper!  Comparing service manual to car, I'm not sure
> what they're smoking to get that darn thing out!  Is there any
> easier way to access that mount to get it out?
>
> Kenneth


***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: Thu, 13 Jul 2000 09:27:55 -0500
From: "cody" <overclck@flash.net>
Subject: RE: Team3S: Dangerous Dyno Session !!

Geez, it almost sounds like the injector in that cylinder wasn't doing
exactly what it was supposed to do.  Even with a closed thermostat, and
clogged cooling system, it would take more than 6-10 seconds for the engine
temp to rise that quickly, even under hard acceleration.  I would actually
be looking towards something else...  I also have a question - when this
sort of thing has happened before (broken one piston) I have this terrible
feeling that it is has been the #4 cylinder on most occasions - Can anyone
relate to this???  Even if there wasn't a sign of running lean - if all the
other cylinders were running very rich, a single cylinder ran lean may or
may no be noticeable to an EGT gauge or a A/F Ratio Gauge because it kinda
averages all 6 cylinders.

Anyone else have any ideas???

- -Cody



- -----Original Message-----
From: owner-team3s@stealth-3000gt.st
[mailto:owner-team3s@stealth-3000gt.st]On Behalf Of
jeff.mohler@netapp.com
Sent: Thursday, July 13, 2000 4:05 AM
To: roger.gerl@bluewin.ch; team3S@stealth-3000gt.st
Subject: RE: Team3S: Dangerous Dyno Session !!


Thats pretty much what happened to us on the roadcourse.

Ran like a raped APE..then "Thats funny..its overheating like a mo-fo" I say
to
my co-driver..then it was all over.

Clank clank clank...



- -----Original Message-----
From: Roger Gerl [mailto:roger.gerl@bluewin.ch]
Sent: Thursday, July 13, 2000 1:45 AM
To: team3S@stealth-3000gt.st
Subject: Team3S: Dangerous Dyno Session !!


On monday I've put the tuned 3k from a client onto the dyno and theresult
in the first pull was 386PS and 511Nm at only 0.86 bars of boost.

I then wanted to hold the car o nthe peak rpm and increase boost to the max
of one bar or where the timing would be retarded. As we increased rpm the
car started to shake at 5000 and we let off the gas immediatly as we also
noticed the water temp being in the red area ! The car overheated extremely
and it thewn died when the clutch has been pressed. We made it runnign
again and with the AC colling on the temp came down in about 15 second to
normal.

Driving the car back felt like it would die every second and it shaked like
one cyl was not running. I got home and reinstalled the old injectors with
the stock MAS but the problem was still there. The compression test showed
that #4 (yes, of course) is 30 psi less than the others ... at Mitsu we
switched the injectors off with the DRB tool (OBDII) and found almost no
difference when #4 was disabled. Using an endoscope, Mitsu found out that
the piston broke at the edge. The first sign of this damage could be seen
at the trashed spark plug.

Fortunately, all others look good so far and I only have to replace #4
piston. The bad thing is that I can't do the work in my place as I simply
do not have the tools nor a lift to remove the pistons and rods so Mitsu
will do it without me as I have to work 120% in my normal job :-(( Cost of
the rebuild is $2500.... and no insurance is gonna cover this of course.

The worst of all is that there is nothign that points to an overheating
situation. We already had about 8 cars o nthe dyno and neither mine or the
other 3s cars showed any higher temp level than normal. The cooling fan
delivered enough air and this really wasn't the problem. So what I suppose
is a failed thermostat that accidentially closed and reopened as we pressed
the clutch. Strange but possible. I can't see any other reason as there is
aboslutely no sign ... just a broken piston.

There was no timing retarded and power climbed until the car started to
shake. The temp rose within 6 seconds to the top and the damage happend
without any presign. Boost was only 0.86 bars max (I will post the dyno
sheet soon), 720cc injectors, rich mixture (no lean sign at all) ARC, etc.

Well, I have to pay for the damage although I did a good work when I
installed everything and it wroked really good. Sure I have to pay for the
damage although my work didn't affected the stuff at all. Maybe the car
already had a bad cooling behaviour and this finaly caused the collaps o
nthe dyno !! But what the heck caused this overheating situation and what
finaly broke that dam piston. There are no melting signs, just the damaged
piston and spark plug ! Any ideas ????

Roger
93'3000GT TT
www.rtec.ch  ... no good start :-)


***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***


***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: Thu, 13 Jul 2000 17:42:47 +0200
From: Roger Gerl <roger.gerl@bluewin.ch>
Subject: RE: Team3S: Dangerous Dyno Session !!

>Geez, it almost sounds like the injector in that cylinder wasn't doing
>exactly what it was supposed to do.

But if there is no spray, then there would also be no ignition because
there is simply nothing to ignite ! But if there is just the half amount of
spray, I fully agree that this is an option and I send them out for amoutn
and pattern testing.

>   Even with a closed thermostat, and
>clogged cooling system, it would take more than 6-10 seconds for the engine
>temp to rise that quickly, even under hard acceleration.

No acceleration, full load on a dyno is like running in 4th up the hill and
the rpm rises slowly ! I saw that it doesn't take longer :-((

>sort of thing has happened before (broken one piston) I have this terrible
>feeling that it is has been the #4 cylinder on most occasions - Can anyone
>relate to this???

Yes, the #4 has the worst cooling of all and the turbo sits there too.
Mitsu knows this too and looking at the damage my own car once had the #4
was the most damaged one.

>   Even if there wasn't a sign of running lean - if all the
>other cylinders were running very rich, a single cylinder ran lean may or
>may no be noticeable to an EGT gauge or a A/F Ratio Gauge because it kinda
>averages all 6 cylinders.

There would be an average of 3 cylinders as we have two O2 sensors. But I
probably think I hooked up the O2 sensor in the front :-/ If one is
spraying 10% less and IDC is at 80% then the result would be a total of
76.7%.Hmm, the 10% less could be dangerous for the one cyl and could cause
a lean situation, but the whole voltage would also drop. Let's say that we
measured 0.92V at WOT (good) the 10% drop of one inj. would cause a drop to
around 0.88V what is too lean at high rpm for our engines. But yes, I think
it is possible.

Roger
93'3000GT TT
www.rtec.ch


***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: Thu, 13 Jul 2000 09:00:14 -0700
From: "Dr. John A. Tabler" <jtabler@summitmicro.com>
Subject: Re: Team3S: Dangerous Dyno Session !!

Roger,
   It is possible that you may have cause and effect confused.  Consider the
possibility that the overheating was due to the failed piston.  From your
account of the failure, the shaking occurred before the rise in temperature was
observed.  The piston may have simply had a defect.
JAT

Roger Gerl wrote:

> ...
>  But what the heck caused this overheating situation and what
> finaly broke that dam piston. There are no melting signs, just the damaged
> piston and spark plug ! Any ideas ????
>
> Roger
> 93'3000GT TT
> www.rtec.ch  ... no good start :-)
>
> ***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***


***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: Thu, 13 Jul 2000 09:02:54 -0700
From: Ken Middaugh <Kenneth.Middaugh@gat.com>
Subject: Re: Team3S: Dangerous Dyno Session !!

> Fortunately, all others look good so far and I only have to replace #4
> piston. The bad thing is that I can't do the work in my place as I simply
> do not have the tools nor a lift to remove the pistons and rods so Mitsu
> will do it without me as I have to work 120% in my normal job :-(( Cost of
> the rebuild is $2500.... and no insurance is gonna cover this of course.

Geez, Mitsu is going to charge $2500!  Is that for 1 piston replacement, or are
other things being done, bearings, rings, 6 pistons?


> Well, I have to pay for the damage although I did a good work when I
> installed everything and it wroked really good. Sure I have to pay for the
> damage although my work didn't affected the stuff at all. Maybe the car
> already had a bad cooling behaviour and this finaly caused the collaps o
> nthe dyno !! But what the heck caused this overheating situation and what
> finaly broke that dam piston. There are no melting signs, just the damaged
> piston and spark plug ! Any ideas ????

Maybe the piston broke first (because it was old or weak or a bad casting) and
that caused the overheating.  I don't think you should be responsible for the
full repair bill since you did nothing wrong.  The customer is the one that
desires to extract more power from his engine, and thus he assumes liability (as
we all do when we modify) when something breaks.  IMHO, you would be very
generous to pay half the bill.

Thanks for the update,
Ken
- --
Forget world peace -- visualize using your turn signal!

Ken Middaugh (858) 455-4510
General Atomics
San Diego

***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: Thu, 13 Jul 2000 12:19:53 EDT
From: OrangeFell@aol.com
Subject: RE: Team3S: Dangerous Dyno Session !!

Not meaning to step on any toes, but-

What in the way of modification was done to the car before the dyno session?

Kenneth

(sorry Cody!!! ;)

***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: Thu, 13 Jul 2000 11:26:25 -0500
From: "cody" <overclck@flash.net>
Subject: RE: Team3S: Dangerous Dyno Session !!

I must have missed this the first time around, but I definitely agree with
Ken.  You should not be responsible for any part of the repair bill.  Had
his car been run hard before???  As long as our procedures were standard,
and his engine bit the dust, most likely due to a possible worn piston to
start, then you are not at fault.  How do we know that the Piston wasn't
already cracked or fatigued, and that a hard dyno run just brought out the
defect....

- -Cody

________________________________________________

Maybe the piston broke first (because it was old or weak or a bad casting)
and
that caused the overheating.  I don't think you should be responsible for
the
full repair bill since you did nothing wrong.  The customer is the one that
desires to extract more power from his engine, and thus he assumes liability
(as
we all do when we modify) when something breaks.  IMHO, you would be very
generous to pay half the bill.


***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: Thu, 13 Jul 2000 11:33:57 -0500
From: "Trevor L. James" <trevor@kscable.com>
Subject: Re: Team3S: Dangerous Dyno Session !!

Same thing that happened to mine a couple months ago. Racing a Z-28 down the
freeway and at the top of third the thing just lost power and would barely run.
Problem on mine was 2 Lucas brand RC Injectors that quit working. I borescoped
it and found two pistons (4 & 6) that had the very edges taken off and the same
two spark plugs gaps had been crushed. Compression on #4 was 109psi while the
rest were around 147psi. I'm leaving for Saudi Arabia today to keep an eye on
Saddam but when I get back Sep 1st I'm hoping I can just get those pistons
swapped and be back on the road.

Trevor
96 R/T TT
92 GMC Typhoon

Roger Gerl wrote:

> On monday I've put the tuned 3k from a client onto the dyno and theresult
> in the first pull was 386PS and 511Nm at only 0.86 bars of boost.
>
> I then wanted to hold the car o nthe peak rpm and increase boost to the max
> of one bar or where the timing would be retarded. As we increased rpm the
> car started to shake at 5000 and we let off the gas immediatly as we also
> noticed the water temp being in the red area ! The car overheated extremely
> and it thewn died when the clutch has been pressed. We made it runnign
> again and with the AC colling on the temp came down in about 15 second to
> normal.
>
> Driving the car back felt like it would die every second and it shaked like
> one cyl was not running. I got home and reinstalled the old injectors with
> the stock MAS but the problem was still there. The compression test showed
> that #4 (yes, of course) is 30 psi less than the others ... at Mitsu we
> switched the injectors off with the DRB tool (OBDII) and found almost no
> difference when #4 was disabled. Using an endoscope, Mitsu found out that
> the piston broke at the edge. The first sign of this damage could be seen
> at the trashed spark plug.
>
> Fortunately, all others look good so far and I only have to replace #4
> piston. The bad thing is that I can't do the work in my place as I simply
> do not have the tools nor a lift to remove the pistons and rods so Mitsu
> will do it without me as I have to work 120% in my normal job :-(( Cost of
> the rebuild is $2500.... and no insurance is gonna cover this of course.
>
> The worst of all is that there is nothign that points to an overheating
> situation. We already had about 8 cars o nthe dyno and neither mine or the
> other 3s cars showed any higher temp level than normal. The cooling fan
> delivered enough air and this really wasn't the problem. So what I suppose
> is a failed thermostat that accidentially closed and reopened as we pressed
> the clutch. Strange but possible. I can't see any other reason as there is
> aboslutely no sign ... just a broken piston.
>
> There was no timing retarded and power climbed until the car started to
> shake. The temp rose within 6 seconds to the top and the damage happend
> without any presign. Boost was only 0.86 bars max (I will post the dyno
> sheet soon), 720cc injectors, rich mixture (no lean sign at all) ARC, etc.
>
> Well, I have to pay for the damage although I did a good work when I
> installed everything and it wroked really good. Sure I have to pay for the
> damage although my work didn't affected the stuff at all. Maybe the car
> already had a bad cooling behaviour and this finaly caused the collaps o
> nthe dyno !! But what the heck caused this overheating situation and what
> finaly broke that dam piston. There are no melting signs, just the damaged
> piston and spark plug ! Any ideas ????
>
> Roger
> 93'3000GT TT
> www.rtec.ch  ... no good start :-)
>
> ***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***


***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: Thu, 13 Jul 2000 09:45:37 -0700
From: "Jim Berry" <fastmax@home.com>
Subject: Re: Team3S: Dangerous Dyno Session !!

Seems as though the failure mode is a broken ring land ---- is the problem
improved with the installation of forged pistons. Can you buy pistons with more
material between the top of the piston and the  first compression ring without
going to a complete custom setup.

        Jim Berry
===========================================================

> Same thing that happened to mine a couple months ago. Racing a Z-28 down the
> freeway and at the top of third the thing just lost power and would barely run.
> Problem on mine was 2 Lucas brand RC Injectors that quit working. I borescoped
> it and found two pistons (4 & 6) that had the very edges taken off and the same
> two spark plugs gaps had been crushed. Compression on #4 was 109psi while the
> rest were around 147psi. I'm leaving for Saudi Arabia today to keep an eye on
> Saddam but when I get back Sep 1st I'm hoping I can just get those pistons
> swapped and be back on the road.



***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: Thu, 13 Jul 2000 11:48:59 -0500
From: "Trevor L. James" <trevor@kscable.com>
Subject: Re: Team3S: Dangerous Dyno Session !!

Oh yeah, let me explain how I narrowed it down to two bad injectors. I could crank
the ARC to full rich and the front O2 would hit 1.01V where the back O2 could only
muster .52V. That's with two of the three spark plug gaps crushed and with the
computer's trim on the back bank of injectors maxed out (+16.4%) trying to richen
it up in addition to the ARC...

Trev

"Trevor L. James" wrote:

> Same thing that happened to mine a couple months ago. Racing a Z-28 down the
> freeway and at the top of third the thing just lost power and would barely run.
> Problem on mine was 2 Lucas brand RC Injectors that quit working. I borescoped
> it and found two pistons (4 & 6) that had the very edges taken off and the same
> two spark plugs gaps had been crushed. Compression on #4 was 109psi while the
> rest were around 147psi. I'm leaving for Saudi Arabia today to keep an eye on
> Saddam but when I get back Sep 1st I'm hoping I can just get those pistons
> swapped and be back on the road.
>
> Trevor
> 96 R/T TT
> 92 GMC Typhoon
>
> Roger Gerl wrote:
>
> > On monday I've put the tuned 3k from a client onto the dyno and theresult
> > in the first pull was 386PS and 511Nm at only 0.86 bars of boost.
> >
> > I then wanted to hold the car o nthe peak rpm and increase boost to the max
> > of one bar or where the timing would be retarded. As we increased rpm the
> > car started to shake at 5000 and we let off the gas immediatly as we also
> > noticed the water temp being in the red area ! The car overheated extremely
> > and it thewn died when the clutch has been pressed. We made it runnign
> > again and with the AC colling on the temp came down in about 15 second to
> > normal.
> >
> > Driving the car back felt like it would die every second and it shaked like
> > one cyl was not running. I got home and reinstalled the old injectors with
> > the stock MAS but the problem was still there. The compression test showed
> > that #4 (yes, of course) is 30 psi less than the others ... at Mitsu we
> > switched the injectors off with the DRB tool (OBDII) and found almost no
> > difference when #4 was disabled. Using an endoscope, Mitsu found out that
> > the piston broke at the edge. The first sign of this damage could be seen
> > at the trashed spark plug.
> >
> > Fortunately, all others look good so far and I only have to replace #4
> > piston. The bad thing is that I can't do the work in my place as I simply
> > do not have the tools nor a lift to remove the pistons and rods so Mitsu
> > will do it without me as I have to work 120% in my normal job :-(( Cost of
> > the rebuild is $2500.... and no insurance is gonna cover this of course.
> >
> > The worst of all is that there is nothign that points to an overheating
> > situation. We already had about 8 cars o nthe dyno and neither mine or the
> > other 3s cars showed any higher temp level than normal. The cooling fan
> > delivered enough air and this really wasn't the problem. So what I suppose
> > is a failed thermostat that accidentially closed and reopened as we pressed
> > the clutch. Strange but possible. I can't see any other reason as there is
> > aboslutely no sign ... just a broken piston.
> >
> > There was no timing retarded and power climbed until the car started to
> > shake. The temp rose within 6 seconds to the top and the damage happend
> > without any presign. Boost was only 0.86 bars max (I will post the dyno
> > sheet soon), 720cc injectors, rich mixture (no lean sign at all) ARC, etc.
> >
> > Well, I have to pay for the damage although I did a good work when I
> > installed everything and it wroked really good. Sure I have to pay for the
> > damage although my work didn't affected the stuff at all. Maybe the car
> > already had a bad cooling behaviour and this finaly caused the collaps o
> > nthe dyno !! But what the heck caused this overheating situation and what
> > finaly broke that dam piston. There are no melting signs, just the damaged
> > piston and spark plug ! Any ideas ????
> >
> > Roger
> > 93'3000GT TT
> > www.rtec.ch  ... no good start :-)
> >
> > ***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***
>
> ***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***


***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: Thu, 13 Jul 2000 13:39:27 -0400
From: "Schilberg, Darren" <DSchilberg@freemarkets.com>
Subject: Team3S: 3000GT/Stealth instruction videos?

Does anyone have or know of a source for instructional videos about driving
the 3000GT/Stealth cars?

This could be anything from in-car videos from Autocrossing or road racing
to commercially-available videos showing how the AWD package works and how
to drive with it, ABS, proper braking since our cars eat them up sometimes,
heel-and-toe, etc.  Some of these are available by renting, buying, watching
videos from Audi, BMW, Ferrari, etc. but these are all just a little bit
different.

- --Flash!
dschilberg@freemarkets.com <mailto:dschilberg@pobox.com>

'95 Black VR-4
http://www.ec3s.org/cgi-bin/gallery.cgi
<http://www.ec3s.org/cgi-bin/gallery.cgi>

***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

Date: Thu, 13 Jul 2000 10:57:42 -0700
From: jeff.mohler@netapp.com
Subject: RE: Team3S: 3000GT/Stealth instruction videos?

I have a book called "All Wheel Drive High-Performance Handbook"
How to:
Make your AWD car handle
Drive fast on the street
Road Racing, Autocrossing, Rallying

By Jay Lamm



Doesnt cover the 3S specifically, but if you have experience with Autox and can
understand the physics of racing..it has a LOT of 'in between the lines'
knowledge you can digest.

ISBN: 0-87938-419-0

- -----Original Message-----
From: Schilberg, Darren [mailto:DSchilberg@freemarkets.com]
Sent: Thursday, July 13, 2000 10:39 AM
To: 3000GT Post List (E-mail)
Subject: Team3S: 3000GT/Stealth instruction videos?


Does anyone have or know of a source for instructional videos about driving
the 3000GT/Stealth cars?

This could be anything from in-car videos from Autocrossing or road racing
to commercially-available videos showing how the AWD package works and how
to drive with it, ABS, proper braking since our cars eat them up sometimes,
heel-and-toe, etc.  Some of these are available by renting, buying, watching
videos from Audi, BMW, Ferrari, etc. but these are all just a little bit
different.

- --Flash!
dschilberg@freemarkets.com <mailto:dschilberg@pobox.com>

'95 Black VR-4
http://www.ec3s.org/cgi-bin/gallery.cgi
<http://www.ec3s.org/cgi-bin/gallery.cgi>

***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

***  Info:  http://www.stealth-3000gt.st/Team3S-Rules.htm  ***

------------------------------

End of team3s V1 #199
*********************