--

From: owner-stealth-3000gt-digest@list.sirius.com (Team3S Digest)
To: stealth-3000gt-digest@list.sirius.com
Subject: Team3S Digest V1 #345
Reply-To: stealth-3000gt
Sender: owner-stealth-3000gt-digest@list.sirius.com
Errors-To: owner-stealth-3000gt-digest@list.sirius.com
Precedence: bulk


Team3S Digest        Monday, November 29 1999        Volume 01 : Number 345




----------------------------------------------------------------------

Date: Wed, 24 Nov 1999 09:54:59 -0800
From: gil_lee@usa.net
Subject: Team3S: squeak, rattle and roll

i know it's normal for a car to start making "noises" after been ridden for
awhile, but the problem seems a bit extreme at least for my 92 3KGT.

i was wondering if anyone has been able to combat the rather excessive
squeaking and rattling that has been emanating from the back area, i think
it has to do with the plastic trim on the roof area at the back, but it
might also be the rear suspension parts or the active spoiler?  i'm pretty
sure by the loudness of the noise that it must be from inside the vehicle.

please note that i also have a custom sub box with 2 x 10" PPI ProClass flat
piston woofers driven by a PPI A600 in mono.  on the one hand, it might be
the bass that might be shaking the car apart, but then again, it's also the
only way i can drown out the annoying sounds from the back...

For subscribe/unsubscribe info, our web page is http://www.bobforrest.com/Team3S.htm

------------------------------

Date: Wed, 24 Nov 1999 13:38:11 EST
From: TrboDrvr@aol.com
Subject: Re: Team3S: squeak, rattle and roll

Dude, there is a TSB on the clips for the plastic hatchback cover.  The clips
cost about $5 if I recall.  That should fix your problem.

Joe 91TT
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------------------------------

Date: Wed, 24 Nov 1999 13:42:56 EST
From: TrboDrvr@aol.com
Subject: Team3S: Front End Protectors

First, sorry if this is a little off topic.  A few weeks ago a member from
Canada asked about buying a bra for his stealth.  I referred him to advance
auto.  The problem was, however, that Advance Auto doesn't sell in Canada. 

Yesterday I received the new JC Whitney catalog and they have all bras for
all years of stealths.  They cost $52 plus shipping and tax.  You can buy it
directly from them at their website, www.jcwhitney.com.

Have a great holiday everyone, and DRIVE SAFELY!

Joe 91TT
For subscribe/unsubscribe info, our web page is http://www.bobforrest.com/Team3S.htm

------------------------------

Date: Wed, 24 Nov 1999 10:54:12 -0800
From: "Mohler, Jeff" <jeff.mohler@netapp.com>
Subject: RE: Team3S: ram air induction

i have the a 92 w/K&N FIPK, so without cutting a vent into the hood or
popping the hood (is that safe to drive like that even for just a 1/4 drag
race?)
- ---

No, this is illegal on the track.

I remove the pass. side headlight (easy), then crank out all the relevent hood
stops at that corner.

This raises the hood in that corner about 1/2" for more "ram" air flow into that
area.
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------------------------------

Date: Wed, 24 Nov 1999 10:56:40 -0800
From: gil_lee@usa.net
Subject: Re: Team3S: squeak, rattle and roll

yeah, i put those in awhile back to keep the cover from flying off ever time
you pull on it.
but the noise is still there, i know because i removed everything from the
back area, the subbox, cargo cover, everything not bolted down, and the
sweet squeaky music plays on...

i'm going to have my stereo guys lock down the panels in the back and see
what happens, just wanted to know if anyone else had this problem...



- ----- Original Message -----
From: <TrboDrvr@aol.com>
To: <gil_lee@usa.net>; <stealth-3000gt@list.sirius.com>
Sent: Wednesday, November 24, 1999 10:38 AM
Subject: Re: Team3S: squeak, rattle and roll


> Dude, there is a TSB on the clips for the plastic hatchback cover.  The
clips
> cost about $5 if I recall.  That should fix your problem.
>
> Joe 91TT
> For subscribe/unsubscribe info, our web page is
http://www.bobforrest.com/Team3S.htm
>

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------------------------------

Date: Wed, 24 Nov 1999 11:12:31 -0800
From: "Bob Forrest" <bf@bobforrest.com>
Subject: Re: Team3S: ram air induction

- -----Original Message-----From: gil_lee@usa.net <gil_lee@usa.net>
>has anyone devised any kind of ram air, cold induction intake
system for the
>3KGT/TT?
>the notion of free HP by just cooling the air is so tempting!
>1% hp gain for every -11 degrees F, so if you have 300 HP and you
lower the
>temp by 88 degrees, you get 8% gain or 24hp.  i know it must be
much harder
>than it sounds, but i was wondering if anyone is selling any kits
for this.
>i've seen some interesting experiments here:
>http://people.wiesbaden.netsurf.de/~matthews/intake.html

The concept is sound, but it's just so difficult fitting any kind of
ductwork in our cars.  I rigged up a ram air system for a while
(using flexible 4" heating ducts) but it didn't appear to have much
effect and it was butt ugly so I took it off.  I'll try again at
some point using similar ideas from Jim's page (above), but even
then, I doubt more than a 1%-2% gain is even possible.  But every
little bit helps...


>i have the a 92 w/K&N FIPK, so without cutting a vent into the hood
or
>popping the hood (is that safe to drive like that even for just a
1/4 drag
>race?), i was wondering if the huge headlights could be replaced
with a
>smaller projection lamp system.  i've seen people do cool things
with the
>headlights, like somehow leave them half open with some sort of
custom
>headlights.  kinda like the right hand car on the 2nd row here:
>http://members.xoom.com/_XMCM/supraman4/gtobody_kits.htm
>i think most of the radical body mods are made on the japanese
cars, i
>haven't seen any crazy mods on the 3KGT's in the US like they do on
the
>supra, rx7, etc.

I'd secure a tether inside the hood if you're going to try leaving
it popped during a race...  You'll get more cool air in the engine
bay, but if that sucker rips off at 120 MPH, you'll lose the
windshield or worse.  I'd also consider that the gains in HP will be
more than offset by the increased drag.

As to body modifications, If I had Supra or RX-7, I'd want to modify

it's looks too, since the designs are ugly and boring.  Radical body
mods work best on ugly cars.  But our cars are works of art as they
are, IMO, and I wouldn't do a "Veilside" to it any more than I'd do
it to a Ferrari...  To each his own, I guess.  But if you have to
cut things up to put in a breather system, I'd definitely go in the
direction of the '2nd down on the right' choice you point to in your
link.  If you must...  :-)

I don't know if you remember the quote about the Stealth TT from
Motor Trend in 1991 (also used in a Stealth Ad): "Think of it as an
affordable Ferrari 348".  If you recall, Chrysler brought in
designers from Ferrari's Pinin Farina and Porsche to assist in
designing the body.  I kind of like what they did...

Best,

Forrest




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------------------------------

Date: Wed, 24 Nov 1999 13:54:09 -0600
From: Matt Jannusch <MAJ@BigCharts.com>
Subject: RE: Team3S: boost control

> Manual:  fast to react, not effected by elevation and
> atmospheric changes.  I am curious as to the behavior at
> the set point.  When the spring & ball check valve
> begins the opening and closing cycling to maintain the set
> boost level, is there noticible oscillation of boost and if
> so what is the peak-to-peak oscillation?  This hasn't been
> disscussed as of yet, perhaps because the oscillation is
> negligible.

I wasn't able to see any oscillation on my Hallman type on
either an Autometer or VDO gauge, so I think if there's any
effect like that it is negligible.  My HKS EVC IV does
wander some, but I think that is due to the duty cycle
settings I'm using to control other "issues" the controller
is having, which I've not been able to correct yet.

- -Matt
'95 3000GT Spyder VR4

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------------------------------

Date: Wed, 24 Nov 1999 13:53:29 -0600
From: "Ryan Floyd" <Ryan.Floyd@dvn.com>
Subject: Team3S: Pulling the turbo's

I have a quick question, if I wanted to polish my turbo's or send them off some where for an upgrade...  what would need to be done to still drive my car??  As I understand it I should be able to use either exhaust wrap/ alum tape, to fill the void in both the exhaust and the intake, and then use some brake line and fittings to make sure I don't spew oil... but what are the safety issues on the motor and or other parts....  Is it just like having turbo's but never hitting boost?  power would be way down but would I truly hurt anything???  I just don't feel like sitting at home for a week while I deal with learning a turbo, and possibly upgrading to 13G wheels or polishing it...  is there an answer??

Ryan

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------------------------------

Date: Wed, 24 Nov 1999 14:10:47 -0600
From: Matt Jannusch <MAJ@BigCharts.com>
Subject: RE: Team3S: Pulling the turbo's

> I have a quick question, if I wanted to polish my turbo's or
> send them off some where for an upgrade...  what would need
> to be done to still drive my car??  As I understand it I
> should be able to use either exhaust wrap/ alum tape, to fill
> the void in both the exhaust and the intake, and then use
> some brake line and fittings to make sure I don't spew oil...
> but what are the safety issues on the motor and or other
> parts....  Is it just like having turbo's but never hitting
> boost?  power would be way down but would I truly hurt
> anything???  I just don't feel like sitting at home for a
> week while I deal with learning a turbo, and possibly
> upgrading to 13G wheels or polishing it...  is there an answer??

Hmmm...  Exhaust wrap or aluminum tape wouldn't be nearly good enough to connect the exhaust manifolds to the downpipe.  The temperatures can reach 1600F in that region.  There's also not a pipe coming out of the manifold that you can easily connect to (like putting a pipe there and clamping something to hold the gasses in at the joint).  The easiest way to do it (if you absolutely had to) would be to get the exhaust header/manifold setup from a non-turbo and bolt it on.  You'd also have to plug the oil and coolant feed/return lines as well.

Overall, this doesn't sound like a great idea...  Why put your expensive car at risk?  You'd be better off just driving a rental for the few days.  Besides, once you go through all the work of pulling the turbos, you probably won't want to reassemble/disassemble everything an additional time just to make it drivable for a few days.

- -Matt
'95 3000GT Spyder VR4

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------------------------------

Date: Wed, 24 Nov 1999 21:42:50 +0100
From: "R.G." <robby@freesurf.ch>
Subject: Re: Team3S: Pulling the turbo's

Wow, this hasn't tried anyone yet ! I can't see any chance but making a big
adapter in between the O2 sensor housing and the exhaust manifold. This will
be much, much more expensive than renting a ... Neon or something like that.

I'd say .... forget it ! Sorry.

Roger
93'3000GT TT

> oil... but what are the safety issues on the motor and or other parts....
Is it just like
> having turbo's but never hitting boost?  power would be way down but would
I truly hurt
>anything???  I just don't feel like sitting at home for a week while I deal
with learning a
>turbo, and possibly upgrading to 13G wheels or polishing it...  is there an
answer??


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------------------------------

Date: Wed, 24 Nov 1999 21:53:31 +0100
From: "R.G." <robby@freesurf.ch>
Subject: Re: Team3S: ram air induction

Back to the old discussion, hehe.

> 1% hp gain for every -11 degrees F, so if you have 300 HP and you lower
the
> temp by 88 degrees, you get 8% gain or 24hp.  i know it must be much
harder
> than it sounds, but i was wondering if anyone is selling any kits for
this.

Example : Outside is 30°F, intake temp maybe 100°F. So, how do you lower the
intake temp ? Cooling with air, water and whatever. BUT, you should also
know that the combustion can be "undercooled" what finally again eats up
power.

I'd be happy with a fresh air intake just to lower the intake temp a little
and to help the turbos with a little cooler air. >Till today, there is no
solution without a scoop on the hood.

Roger
93'3000GT TT

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------------------------------

Date: Wed, 24 Nov 1999 13:48:24 -0700
From: Dave Monarchi <monarchd@refuge.Colorado.EDU>
Subject: Re: Team3S: Getrag Trans UPGRADE research

- --------

+> AWD Getrag Sufferers:
<snip>

+> --->DOES ANYBODY HAVE A 5 or a 6-Speed TRANS that
+> grinds but is otherwise good, that they do not NEED for
+> about 3 months (car stored for winter?) so over winter Metric Mechanic
+> can tear
+> down, analyze, FIX, see if/what can be done for the 1-2
+> synchro as well?  They would send it back to be installed in
<snip>

I'm sure this has been thought of, and might not be possible anyway, but..

when I had my 91 VR4 with bad 3rd syncro, I had my mechanic looking around
for possible solutions for me..  at the time the local dealer had 2 6-speed
trannies waiting to be sent back as "cores" even though the only problem
was they were leaking..  I hadn't seen the info about how to do a conversion
from 5 to 6 speed then and they didn't know how to do it, so I didn't
persue it any more..  the punchline is that it seemed I could have bought
one of the trannies for the price of the core charge..  about $1000 if I
remember right..  it might have been possible only because my mechanic
was friends with a tech at the dealer..  dunno.. 

anyway, food for thought..

Dave

95 Black 3000GT VR4
87 Mica Red GTI G60

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------------------------------

Date: Tue, 23 Nov 1999 13:49:04 -0800
From: "Todd Schmalzried" <Q11981@email.mot.com>
Subject: Re: Team3S: Radiator fan not working..............

The fans operate differently for different years. I know I have a '91
where the fan doesn't run at low speed, and a '94 where the radiator fan
doesn't run due to temp.

On the '91 there are 2 sensors on the radiator. 1 controls the radiator
fan at low speed. the other controls the radiator fan at high speed.
When the AC is switched on the radiator fan comes on at low speed, and
the condenser fan also comes on.

In '94 they made things a lot more complicated. The sensors on the
radiator are gone. There is a sensor in the block which sends a signal
to the cpu. The cpu then decides  fan should be on, and what speed. The
AC also activates the fans.

The fans aren't really wired in series or parallel.
For a '91, the radiator fan has a single hot lead. The high speed relay
provides ground, and the low speed relay provides a ground with a
resistor in line. The high speed relay also provides ground to the
condenser fan relay. The AC trips the cond fan relay, and the low speed
fan relay.
low temp sensor = rad fan at low speed (no AC)
high temp sensor = rad fan high, cond fan on (regardless of AC)
AC on = rad fan low, cond fan on

Like I said above, the '94 on got a lot more complicated. It appears the
condenser fan now has 2 speeds, and doesn't automatically trip the rad
fan. It's also wired into a few other circuits, plus who knows what else
in the CPU.

To figure out what is wrong you have to know when it is and isn't
running, and what speed it's running at.

Sometimes I miss my old Merc. When the motor was on the fan was on, very
simple. Then I get in and fly around a corner doing some insane speed
and I don't really miss any other cars anymore. :)

> > They are wired in series, not parallel. One comes on at first
> > then, if the coolant temperature continues to rise, the other
> > turns on.  I've watched it happen, but never looked it up in
> > the manual to see what the switch temperature settings are.
>
> The second one is also wired into the same circuit that controls the air conditioning compressor, so when the AC is on, the fan should come on also.


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------------------------------

Date: Wed, 24 Nov 1999 17:32:28 -0800
From: "Sam Shelat" <sshelat@erols.com>
Subject: Re: Team3S: boost control

How does a Hallman prevent boost spikes?  The EBC all
have their own unique way of creating stable boost.  Why would
they need feedback and duty cycles if a certain opening of the valve
was all that was neccesary to obtain a stable boost reading?

Sam

- -----Original Message-----
From: Kevin Schappell <kevin@pacarsearch.com>
To: Stealth-3000gt (E-mail) <stealth-3000gt@list.sirius.com>
Date: Wednesday, November 24, 1999 9:06 AM
Subject: RE: Team3S: boost control


>I am going to add my 2 cents to this discussion since I have been
>researching building my own boost controller.  Manual boost controllers
like
>the Hallman and Redline are nothing like the bleeder valve mod or a EBC.
>They do not allow ANY pressure to go to the waste gate before the set boost
>is reached.  They do this by a spring and ball type valve.  Two things are
>good about this system.
>1.  Boost builds up in the quickest time possible since the waste gate
could
>never creep open prematurely.  I am not saying that EBC's allow the waste
>gates to open prematurely, but I suspect they do if they can not bleed air
>off quickly enough.
>2.  They are not affected by weather as others have said.  Weather does not
>affect the spring in the valve so the thing will open at the same set
>pressure all the time.
> I have talked with a couple of manual boost controller users and they have
>no changes with weather, and little or no overshoot.  One thing I do not
>like about the manual boost controller is that there must be a hole drilled
>between the valve and the WG to allow pressure to bleed off when the valve
>closes.  If you do not bleed off this residual pressure the WG will remain
>open even after boost has dropped.  I wonder if the bleed hole (1/16" on
the
>Hallman) hurt performance of the WG?
> Now my plans for a manual boost controller include a unit to adjust set
>pressure and integral gauge which can be mounted in the interior of the
car.
>The residual pressure mentioned above would be bled off with a solenoid
>which should be faster than a 1/16" hole.  Also Roger will be interested
>that it will also be able to log data via a 0-5V signal.  Now if I could
>only find an affordable graph printer to attach to the unit.  The unit has
a
>peak hold function also.  I should be getting everything I need by the end
>of Dec. and will report back on how it goes.
>
>Later,
>
>
>Kevin Schappell
>Auto Answers
>Free automotive classifieds and more.
>http://www.pacarsearch.com
>----------NEW (under construction)----------
>If you love cars you have to visit MOTORHEAD CAFE
>http://www.pacarsearch.com/motorhead
>
>
>
>
>For subscribe/unsubscribe info, our web page is
http://www.bobforrest.com/Team3S.htm

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------------------------------

Date: Wed, 24 Nov 1999 17:49:50 -0800
From: "Sam Shelat" <sshelat@erols.com>
Subject: Re: Team3S: boost control

Plug gap was very important to my increase in boost.  I was getting surges
and misfires at WOT until
I lowered the gap.  I did not think it was that important at first, but the
difference is there, although I still
can not get that EGR hose gasket back in there!

Sam 95 VR4

To: stealth-3000gt@list.sirius.com <stealth-3000gt@list.sirius.com>
Date: Wednesday, November 24, 1999 3:12 AM
Subject: Re: Team3S: boost control


> for electronic, the apex SAVC-R sounds like the best, beating out HKS,
Blitz
> and Profec by incredible amount of tuning ability and the ultra cool
> display.  but at ~$450 and up, how much better is it really than the
manual
> controller?

Yes, because you have an active element in the loop that is able to adjust
the way the WGs are controlled.

>  installation must be infinitely more complex as well, but is it all worth
it?

It is even less complicated as some manual BC do need to have some hoses to
routed to the valve and to be able to control it it is mounted inside the
car. On the AVC the main difference is additional cabeling. It is the onyl
one that needs so much. The Blitz has only power conenction but a small hose
must run into the cabine as it senses boost in the control unit.

>  also where are most people mounting their SAVC-R?  the SAVC-R
> unlike the other EBCs has the boost gauge built in right?

Not unlike other EBCs ! Almost every EBC has a boost gauge because they have
to sense boost to be able to control it. Otherwise the loop will be out of
control. With the AVC the mounting position isn't that easy and also I have
seen nicer boost gauges than the display.

> plus are a blow off valve and turbo timer really recommended with either
> boost control methods, or can most of us live with out it?

The stock bypass valve is often getting weaker over the years and starts
leaking. Also some of us are experiencing the koncking goose with a larger
filter and I therefore recommend an aftermarket or at least a 1st gen BOV.
Turbo timer is up to you. On my car the Blitz Dual timer works really good
as it senses boost and vacuum and calculates the cool down phase on the fly.
During driving you can see how it in- and decreases the time. But I only
need it for about 10% of the switch offs. This because there is some easy
driving till to my door necessary and this also cools the car down. During
testing and datalogging I have seen the timer go up to 58 seconds afterwards
!

> i'm leaning towards the manual if it can give me balanced, safe and
> consistent increased boost (15psi sounds like the limit if you have
> everything else stock).  i have a 92 3KGT/TT w/K&N FIPK, stock engine,
> exhaust, spark plug setup, etc.

It's the cheap mode and works good. But You also have to get an aftermarket
boost gauge and installation of the hose is as necessary as for an EBC !
ÎMHO, spending a lot of money for a great car and then trying to save each
$$ afterwards is not the right way. If you want to have reliable power, then
you have to pay for it.

Roger
93'3000GT TT
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Date: Wed, 24 Nov 1999 18:08:23 -0600
From: xwing <xwing@execpc.com>
Subject: Team3S: Getrag Trans Core Donation Address

I've gotten kind responses from several people already
willing to donate $20-$100 (well, one person suggested
$100 anyway  :)  toward buying a transaxle core to
send along to Metric Mechanic for them to tear down,
analyze, see how to fix.  The money will all go toward
obtaining that transaxle core/paying Metric Mechanic
because the first job will be their hardest--they have to do a
stepwise teardown, writing notes and making up a "rebuild
manual" since Getrag releases NO info (of course).
Metric Mechanic has a website at www.metricmechanic.com
that explains alot of what they ALREADY do for BMW
Getrag transmissions, which suffer very similar synchro problems.

Again, don't send money you can't
afford--this is a "donation to the cause" and the reward will
hopefully be BETTER transmission repair/synchro fixes,
a real and GOOD future for the worst problem our cars have!

My fingers get tired, so here is
my address to send "3S Getrag Fix Donations" to:

Jack Tertadian
10010 South McGraw Drive
Oak Creek, WI 53154

I will be keeping an account of who sends what, but until/
unless this WORKS it must be considered a "leap of faith"
donation.  Still, as a group I think this is sort of a "noble"
thing for us to band together to do...
Once it is done, I guess I'll publish a list of those who helped,
as a Recognition Award of sorts?  :)

Jack Tertadian
Getrag Fix Warrior

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------------------------------

Date: Wed, 24 Nov 1999 19:42:40 -0500
From: "Bob Rand" <rtr@vnet.net>
Subject: Re: Team3S: Transaxle removal-a few q's

Hi Rob,  Its a heck of a job, but you can do it.

1. I would recommend that you replace your rear main bearing while you have
the tranny out.
2. Find a machine shop that will grind your flywheel  so you get a good seat
for your new clutch.
3. Get a clutch alignment tool. Even better if you can get an old shaft from
a tranny.
4. Rent a transmission jack the day you plan to install. Its alot easier
than trying to wiggle the thing aroung to get it back in.
5. You may need a pry bar to get it out as the frame tends to be a very
close fit on the firewall side of the tranny.
6. Watch you hoses closely so that you dont hang on them or cut them. Areas
that will be rubbed should get a healthy wrap with duct tape or equiv.
7. When your installing the tranny, watch out for the metal vacume loom that
runs across the top. It can get caught between the engine and tranny and el
smasho.
8. Tools you will need are all metric.  both half and 3/8 inch also
extentions and wobble adapters. Also a good 1/2 inch breaker bar.  Also a
good torque wrench in both 1/2 and 3/8 inch.

Bob
93 Stealth TT
- ----- Original Message -----
From: Rob Lewin <sdholo@hotmail.com>
To: <stealth-3000gt@list.sirius.com>
Sent: Thursday, November 18, 1999 12:38 PM
Subject: Team3S: Transaxle removal-a few q's

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Date: Wed, 24 Nov 1999 19:45:29 -0500
From: "Bob Rand" <rtr@vnet.net>
Subject: Re: Team3S: Transaxle removal-a few q's

on my original post, item 1. should be rear main seal.

sorry about that.

Bob
93 Stealth TT

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------------------------------

Date: Wed, 24 Nov 1999 20:33:13 -0600
From: "Paul T. Golley" <ptgolley@hiwaay.net>
Subject: Team3S: Boost Control

All-
I'm sure glad this is still a subject of discussion!  I thought I'd
already made so many inquiries that I'd be flamed for bringing
it up again.  In my quest to figure out how to set the BADC on
my S-AVC-R, I got the following advice: for boost setting of
1 bar, use a BADC of 84% to 40%, depending on the person
advising.  Well, I've tried both, and many values in between.
My experience has been limited because my datalogger (wife),
is not always available (or willing, on the way to the grocery),
to watch the numbers flicker.  My limited experience has been
that I get a HELLUVA nice increase in torque in the 2500 to
4000 rpm range if the BADC is set up in the 65-80% range;
but I get an overboost between 1.2 and 1.25 bar.  Now if
I read my "datalogger" correctly this is a 'spike,' that goes away
guickly.  Is this a condition the engine can tolerate?  Will the
learning process eventually eliminate this spike?  I'd like to
think so since I havent blown any Y-pipe or IC connections
so far.  I also wondered what would happen if I set the boost
to 1.2 bar, but reduced the BADC to maybe 50%, since with
stock turbos, I'll not exceed 0.8-0.9 bar at high rpm anyway.
Any and all comments will be VERY MUCH appreciated.  I might
not have all these questions if I could keep my "datalogger"
along side more often, but I can't get myself to go to 6000rpm
in even 4th gear (in a six-speed), while staring below my right
elbow.
Regards,
ptg

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Date: Wed, 24 Nov 1999 19:57:24 -0800
From: "Darcy Gunnlaugson" <wce@telus.net>
Subject: Re: Team3S: Boost Control

Paul;

A short quick spike under WOT is not really to be worried about. However it
should not really jump to 1.2 You should worry if this overboost occurs
under load in the upper gears and is not brief.

As I advised you earlier with your model of SAVC-R, the BADC will likely be
optimal in the 65+ setting for your application, as it is very near what I
have. If you had mods, then I'd expect you might be running it lower but you
are essentially a BC and K&N. I know this is pretty much the same ole same
ole, but a I bar setting and a 65-70 BADC seem to be about ballpark for your
setup and I am amiss to understand the 1.2 overspike. Do not set the BAR
higher!!

Best

Darc
- -----Original Message-----
From: Paul T. Golley <ptgolley@hiwaay.net>
To: stealth-3000gt@list.sirius.com <stealth-3000gt@list.sirius.com>
Date: Wednesday, November 24, 1999 6:35 PM
Subject: Team3S: Boost Control


>All-
>I'm sure glad this is still a subject of discussion!  I thought I'd
>already made so many inquiries that I'd be flamed for bringing
>it up again.  In my quest to figure out how to set the BADC on
>my S-AVC-R, I got the following advice: for boost setting of
>1 bar, use a BADC of 84% to 40%, depending on the person
>advising.  Well, I've tried both, and many values in between.
>My experience has been limited because my datalogger (wife),
>is not always available (or willing, on the way to the grocery),
>to watch the numbers flicker.  My limited experience has been
>that I get a HELLUVA nice increase in torque in the 2500 to
>4000 rpm range if the BADC is set up in the 65-80% range;
>but I get an overboost between 1.2 and 1.25 bar.  Now if
>I read my "datalogger" correctly this is a 'spike,' that goes away
>guickly.  Is this a condition the engine can tolerate?  Will the
>learning process eventually eliminate this spike?  I'd like to
>think so since I havent blown any Y-pipe or IC connections
>so far.  I also wondered what would happen if I set the boost
>to 1.2 bar, but reduced the BADC to maybe 50%, since with
>stock turbos, I'll not exceed 0.8-0.9 bar at high rpm anyway.
>Any and all comments will be VERY MUCH appreciated.  I might
>not have all these questions if I could keep my "datalogger"
>along side more often, but I can't get myself to go to 6000rpm
>in even 4th gear (in a six-speed), while staring below my right
>elbow.
>Regards,
>ptg
>
>For subscribe/unsubscribe info, our web page is
http://www.bobforrest.com/Team3S.htm
>

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Date: Thu, 25 Nov 1999 13:44:31 +0100
From: "R.G." <robby@freesurf.ch>
Subject: Re: Team3S: Boost Control

> My limited experience has been
> that I get a HELLUVA nice increase in torque in the 2500 to
> 4000 rpm range if the BADC is set up in the 65-80% range;
> but I get an overboost between 1.2 and 1.25 bar.

Yes, this is true as the wastegates stay fully closed and then open quickly.

> I read my "datalogger" correctly this is a 'spike,' that goes away
> guickly.  Is this a condition the engine can tolerate?

No, I wouldn't bet on this ! It will tolerate 1.1 bars spikes and 1.0 or so steady under full load.

> Will the learning process eventually eliminate this spike?

As far as I know, the spike will stay due to the fast build-up controlled by the high BADC. This is not controlled by the learning mechanism.

>  I also wondered what would happen if I set the boost
> to 1.2 bar, but reduced the BADC to maybe 50%, since with
> stock turbos, I'll not exceed 0.8-0.9 bar at high rpm anyway.

This is simple : It will cost about $2000 - $4000 depending on the engines damage. You can't tweak the system without getting a drawback.
The best solution is to find a BADC that allows you a little overboost and with the selflearning a steady boost of 1.00 bars. Do not boost over 1 bar as above this margin knock rises very quick and causes faster damage to the engine than the ECU can react to. It's in your hands as it was in mine. I got addicted to the immense torque and power the evil can make when increasing the boost limit. If you increase BADC or Gain (Blitz) both cause the turbos to boost way over 1.3 bars !!! The higher the initial boost the higher the boost hold at high rpm. But the higher torque you are getting the earlier knock appears on the rpm band. Not good !

It's up to you, but don't go for a too high setting, unless you want a to do a rebuild anyways, Then you have maybe another availability problem with your "datalogger", LOL.

PS: Please note that the AVCR1 and AVCR2 may NOT have the same settings and the new style uses faster electronics.

Roger
93'3000GT TT

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------------------------------

Date: Thu, 25 Nov 1999 08:38:11 -0600
From: "Oskar" <swede@pclink.com>
Subject: Re: Team3S: Boost Control

Paul,

I haven't followed the previous thread on this subject so I don't know if
you have the old style SAVC-R or the new.  I have the old style SAVC-R set
at 1.0 kg/cm2, and I cannot go higher than 62% without incurring spikes past
1.1 kg/cm2.  This is with no cats on the car and a decent flowing exhaust.
While using the stock exhaust and cats I was able to set the BADC to 70%
while keeping the spikes to 1.1 or so.  I have also observed that with lower
BADC settings the boost spikes are very close to the dialed in boost.

As for your "data logger" I would advise that you get a peak boost meter of
a different kind.  Boost spikes are quite hard to notice while driving,
whether you sit in the driver seat or the passenger seat.   It is much safer
to get an electronic peak boost devise to record the peaks.  Personally I
have been happy with the Blitz dual Turbo Timer.

Good luck,
Oskar
'95 R/T TT


> that I get a HELLUVA nice increase in torque in the 2500 to
> 4000 rpm range if the BADC is set up in the 65-80% range;
> but I get an overboost between 1.2 and 1.25 bar.  Now if
> I read my "datalogger" correctly this is a 'spike,' that goes away
> guickly.  Is this a condition the engine can tolerate?  Will the
> learning process eventually eliminate this spike?  I'd like to
> think so since I havent blown any Y-pipe or IC connections
> so far.  I also wondered what would happen if I set the boost
> to 1.2 bar, but reduced the BADC to maybe 50%, since with
> stock turbos, I'll not exceed 0.8-0.9 bar at high rpm anyway.
> Any and all comments will be VERY MUCH appreciated.  I might
> not have all these questions if I could keep my "datalogger"
> along side more often, but I can't get myself to go to 6000rpm
> in even 4th gear (in a six-speed), while staring below my right
> elbow.
> Regards,
> ptg
>



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------------------------------

Date: Thu, 25 Nov 1999 11:03:16 -0600
From: xwing <xwing@execpc.com>
Subject: Team3S: Re: Getrag UPGRADE research Validity

AI Nut:
Your letter below, re:  not funding Metric Mech's R&D is
a valid objection, but unless someone steps up to the plate and
sends them a core and spends some money, they have no drive to
do it all on their own.  Part of this is showing the WILL and the NEED
as evidenced by cooperation and some money from our 3S community
to "prove" to Metric Mechanic that the significant effort involved in
sciencing out a "new" trans design, how to IMPROVE it, will pay them
back with business down the road.

Quaife, in England, replied to me via their California offices in a similar
way--they want me to send them a core transaxle in order to tear down
and see IF/what they can do for us.  Costs Money!  Problem is, Quaife has not DONE
this for Getrags before--Metric Mechanic DOES this already for BMW
Getrags!  So, though undoubtedly Quaife (and many other companies)
COULD do it GIVEN MONEY and time, I believe Metric Mechanic
is the "path of least resistance" and least cost, and with the most
SPECIFIC experience to exactly what we want.

Jim Rowe at Met Mech has been very open, said he must get 1-2 calls
A WEEK about this 3000/Stealth trans problem lately, but NO ONE
has actually stepped up and sent parts/money so they had no drive to
DO anything about it...until NOW.  He tells me that the cost of the
first trans will be pretty much what the EVENTUAL cost of rebuilding
and improving our trans will be--no "extra" cost for the R&D, but neither
are they going to do the first one for free.  They ARE funding
their R&D themselves, in essence.  The first trans COULD be
damaged in the process...and, if the first one costs MORE
well that is the idea behind our all pitching in on the first one with
donations...so everybody eventually benefits--even those so focused
on making sure the last dollar is accounted for and that the rebuilder
not make an EXTRA dollar for effort that they not only won't send any
donation, but deride the very idea!
Look past the tree, and see the forest...please.

Wonder who will sign up for the hoped-for "Superior Synchro"
transaxle once situation is all DONE and paid for...maybe by others?
Hopefully MANY!  I am GLAD of that!    BUT the statement below by AI Nut
explaining how he won't send a cent to help--and RECOMMENDS
no one ELSE help either, but will HAPPILY take
advantage of the fruits of others' labors and money later on--is sad.
Guess that's evidence for the saying, "No Good Deed Goes Unpunished".
Again, I don't want people sending money they can't afford, this
is purely a GROUP effort to find a solution to our common problem,
supported by those with the VISION and means to do it.
I think it is a good and worthy effort.

Sincerely,

Jack Tertadian
10010 South McGraw Drive
Oak Creek, WI 53154
Who hopes to convince even AI Nut of the greater good here  ;)




AI Nut wrote:

> I, for one, don't believe that we should fund the development effort of
> the tranny place.  Loaning them a tranny for them to determine IF they
> can replicate or improve on the GETRAG is an acceptable option.  FUNDING
> their potential effort is something else entirely.  They stand to make a
> considerable profit - hence, they should fund their own research and
> development, not us.  So, no, they get no funds from me.  If my tranny
> dies, I'll be glad to send it to them -- however, I will NOT pay for
> their research and development.
> AI Nut
>
> xwing wrote:
>
> > I am HOPING to find one for $1000 or less.  I'll be calling around the
> > country next Monday and Wednesday to find the "cheapest" way...
> > until/unless this WORKS,  it must be considered a "leap of faith" donation.
> > Metric Mechanic has a good website at  www.metricmechanic.com
> > that explains what they already do for BMW Getrag transmissions
> > and their (very similar) synchro problems.
> > Jack
> > Kai Langendoen wrote:
> > > How much is it?  Let's get an idea of what amounts are required so we can
> > > strategically calculate our donations.
> > > Kai

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Date: Thu, 25 Nov 1999 12:02:37 -0600
From: xwing <xwing@execpc.com>
Subject: Team3S: Re: Torque converters

Torque converter is a round doughnut-shaped device that
has a driven-by-crankshaft side, and a driving/attached-to-transmission
side.  The DRIVING and the DRIVEN sides consist of VANED
surfaces closely abutting each other, with hydraulic fluid between/
inside them.  When the DRIVING side rotates, the DRIVEN side
is propelled into rotation by the hydraulic fluid rushing around forced
by the driving vanes into the receiving vanes.

Between the two halves is a STATOR, that can redirect the driven
fluid in such a way that the SLIPPAGE (driving side moving faster
than driven side) forces fluid hydraulically HARDER into the driven
vanes, so MULTIPLYING TORQUE output...until the STALL SPEED
is reached.

STALL SPEED (put most simply) is rpm where the engine can't go any
faster with throttle floored, because the driven side is at 0 rpm.
Picture being at stop sign, HARD on brakes stopped, and you FLOOR
the throttle but car doesn't move at all--what does the tachometer show?
That is stall speed of your torque converter.

[note to tech heads this is not exactly the stall speed, it is a bit above
because
of the technique not allowing any motion, but it is very close and gives the

essential idea]

If you stall at 1200rpm, but the car makes more torque at 2500rpm, then
you are delaying max acceleration until car moves fast enough to get rpm
to 2500.  A higher stall speed would get you into the engine's "powerband"
faster, and would be less "doggy/slow" on takeoff launch.

A "looser" (higher stall speed) converter thus can accelerate the car faster

if matched well to powerband of engine.  A looser converter also is a little

less efficient--it allows more slippage, so at high speed you lose a bit of
horsepower to that slippage (converts to heat).  If you select a proper
converter, you can gain both ET and MPH...but sometimes you gain ET
but lose mph because of less efficient/higher slippage.

HOWEVER, if you have a "LOCKUP" torque converter where at some
speed/gear the converter has a lockup clutch that engages and so NO LONGER
uses the hydraulic/slippage action, that topend efficiency can be regained.
I suspect strongly 3S automatics lock up at some point, but where/what rpm/
what load/speed I don't know.

If your car can't spin the wheels on takeoff, and is a little slow off the
line,
but picks up when your rpm's climb higher, a looser converter could very
well
help acceleration some amount.
Nitrous oxide, which supplies pure torque, works well with "tighter"/stock
converters.
Without NOS, a looser converter may be a good idea.

Jack Tertadian

Michael Booker wrote:

> Is anybody out there famillair with torque converter operation and
> specs? I am looking into an aftermarket unit that "has a stall speed
> between 300-800 RPM above stock". What does that mean? I'm looking to
> upgrade, and want to know if the increased power is worth the cost of
> the unit. Any input, is appreciated, and I'll be posting real-life trial
> results for all of the A/T users, so we all can benefit.
> Matt     3/Si #311

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Date: Sun, 28 Nov 1999 21:12:32 -0800
From: "Dave Holden" <dholden@deadkenny.northern-lights.bc.ca>
Subject: Team3S: Any head gasket veterans out there?

All,

I have been having problems with my DOHC N/A Stealth overheating for the
past week or so.  Yesterday I got out the manual and the tools and started
checking things out.  Thermostat works fine and opens at the specified
temperatures.  The cooling fan motors both work fine.  The temperature
sensor and temperature switches all function within specified parameters.  I
checked the rad to make sure that it is not all clogged up with dead bug
bodies and other crap and it is also fine.  All relays and fuses function
normally.

While I was checking to see when the cooling fans cycle on, I had the water
neck filler cap off with a thermometer stuck down there.  The water heated
up to about 140, then stopped getting hotter.  This makes sense because the
thermostat starts to open at 135.  Anyway, in an effort to try and get the
car to get hotter, I cracked the throttle a little.  When I did this,
coolant foamed out of the filler neck.  Every time I snap the throttle it
seems to cause foamed coolant to come out of the filler neck.  To me this
indicates that pressurized gas is being vented into the cooling system
somehow.  I think I am looking at either a failed head gasket or a cracked
head or block.  I will take the car in tomorrow to get a compression test
and a coolant system pressure test done.  This will tell me for sure.  There
is no white foam in the oil, so the leak must be between a cylinder and a
coolant passage, or an exhaust port and a coolant passage.

Anyway, if I do have to pull the top end off, are there any pointers that
anyone who has done this before can offer?  Does anyone have any other
theories as to why the car overheats?


Also, while I have everything taken apart, I might as well do the timing
belt and water pump, as well as a full tune-up.  Apart from plugs, wires,
fuel filter, PCV valve, oil and rad caps, and O2 sensor, is there anything
else I should do?  The transaxle oil was changed to Redline Mt90 last year,
so it should still be fine.

Sorry for the long post.  Mine are seldom short because I don't post much
anymore.

Regards,
Dave Holden
Pearl White '91 R/T
Vancouver, BC

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